基于DOE技术的X65钢UOE焊管板管力学性能优化配置研究
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摘要
中国城镇化进程的清洁能源替代将有力促进城市燃气管网的大发展,城市燃气管网由基于应力设计向基于应变设计是大趋势,UOE焊管是城市燃气管网管型的最佳选择。X65钢能很好地综合平衡城市燃气管网的经济性和安全性。结合宝钢UOE焊管某X65钢城市燃气管网工程项目全流程生产实绩,将试验设计(DOE)技术引入UOE焊管板管力学性能的配置和优化中,采用夏宁变量搜索法和混料设计回归分析法,分析了影响X65钢板管力学性能的关键因素,并以实例分析和验证了该方法的有效性和可行性。
The clean alternative energy in China's urbanization process will strongly promote the great development of the city gas network;a trend in urban gas pipe network is to strain-based design from stress-based design,and UOE welded pipe is the best choice for city gas network.X65 steel can well balance the economy and safety of city gas pipe network.In this article,combined with the whole production flow of some X65 steel city gas pipeline project in Baosteel,the design experiment(DOE)technology was introduced into the configuration and optimization of the mechanical properties of welded pipe plate-pipe.By adopting D-Shainin search method and the mixture design regression analysis,it analyzed the key factor of affecting X65 steel plate-pipe mechanical performance,and validated the effectiveness and feasibility of the above method through cases.
The clean alternative energy in China's urbanization process will strongly promote the great development of the city gas network;a trend in urban gas pipe network is to strain-based design from stress-based design,and UOE welded pipe is the best choice for city gas network.X65 steel can well balance the economy and safety of city gas pipe network.In this article,combined with the whole production flow of some X65 steel city gas pipeline project in Baosteel,the design experiment(DOE)technology was introduced into the configuration and optimization of the mechanical properties of welded pipe plate-pipe.By adopting D-Shainin search method and the mixture design regression analysis,it analyzed the key factor of affecting X65 steel plate-pipe mechanical performance,and validated the effectiveness and feasibility of the above method through cases.
引文
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[23]丁文华,李淼泉.合金元素和控轧控冷工艺在管线钢研制中的应用[J].材料导报,2007,21(09):67-70.
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[26]孙浩,陈启祥,陈林谦.迪林根厚板厂工艺设备考察[J].轧钢,2000,17(02):59-62.
[27]赵石岩.UOE焊管成形质量控制的策略研究与仿真系统开发[D].秦皇岛:燕山大学,2009:64-69.
[28]王啸修.UOE成型三维有限元仿真研究[J].宝钢技术,2014(01):40-46.——
[2]彭在美.中国城镇化和城市燃气管线的发展[N].世界金属导报,2013-04-16(B12).
[3]彭在美,沈发楚,嵇绍伟.我国UOE/JCOE直缝埋弧焊管机组的现状及发展趋势[J].钢管,2013(02):1-5.
[4]李璞,陶燕丽,周建.基于应变设计管道局部弯曲应变极限值的计算[J].天然气工业,2013,33(07):102-106.
[5]张宏,崔红升.基于应变的管道强度设计方法的适用性[J].油气储运,2012,31(12):952-954.
[6]朱秀星,仝兴华,薛世峰.跨越断层的埋地管道抗震设计[J].油气储运,2009,28(10):30-33.
[7]高惠临.管道工程面临的挑战与管线钢的发展趋势[J].焊管,2010,33(10):5-6.
[8]SUZUKI N,IGI S,MASAMURA K.Seismic Integrity of High-strength Pipelines[J].JFE Technical Report,2008(17):14-19.
[9]郭宝峰,赵石岩,王林锋,等.UOE成型中X60管线钢板的力学性能反推模型[J].中国机械工程,2011,22(23):2873-2878.
[10]柏明卓.基于应变设计用X80大应变UOE钢管的研发[J].宝钢技术,2013(03):45-52.
[11]杨剑峰,张备,王满智.网络化控制在宝钢UOE的应用实践[J].宝钢技术,2013(03):70-71.
[12]ORTON J.Structure-property Relationship in High-strengh Microalloyed Steel[C]//Proc.of Syonp.On Microalloying75,Session 2B.New York:Union Carbide Corp.,1975:334-347.
[13]DOUGLAS G.高强度石油天然气管线钢的合金设计[C]//石油天然气管线工程技术发展、规范及焊接国际研讨会报告文集与论文选编.北京:CITIC-CBMM中信微合金化技术中心,2006:189-192.
[14]马彦辉,何祯.基于QFD,TRlZ和DOE的DFSS集成模式研究[J].组合机床与自动化加工技术,2007(01):22-25.
[15]张弛.六西格玛试验设计[M].广东:广东经济出版社,2003:4-9.
[16]林昕,张秀梅,林复.道林·夏宁方法及其应用[J].哈尔滨理工大学学报,2001,6(05):49-52.
[17]高惠临.管线钢与管线钢管[M].北京:中国石化出版社,2012:150.
[18]PALMIERE E J.Influence of Processing Conditions and Alloy Chemistry on the Static Recrystallization of Microalloyed Austenite[J].Mater.Forum,1998(24):151-158.
[19]TANAKA T.Controlled Rolling of Steel Plate and Strip[J].International Metals Reviews,1981(05):185-212.
[20]科恩M,皮克林F B,格拉德曼T,等.钢的微合金化及控制轧制[M].李述创,向德渊,译.北京:冶金工业出版社,1984.
[21]王国栋.以超快速冷却为核心的新一代TMCP技术[J].上海金属,2008,30(02):2-5.
[22]小指军夫.控制轧制、控制冷却—改善材质的轧制技术发展[M].北京:冶金工业出版社,2002:95-96.
[23]丁文华,李淼泉.合金元素和控轧控冷工艺在管线钢研制中的应用[J].材料导报,2007,21(09):67-70.
[24]V B金兹伯格(美).板带轧制工艺学[M].马东清,译.北京:冶金工业出版社,1998:337.
[25]陈健就,贺达伦.现代化宽厚板厂控制轧制和控制冷却技术[J].宝钢技术,1999(02):10-16.
[26]孙浩,陈启祥,陈林谦.迪林根厚板厂工艺设备考察[J].轧钢,2000,17(02):59-62.
[27]赵石岩.UOE焊管成形质量控制的策略研究与仿真系统开发[D].秦皇岛:燕山大学,2009:64-69.
[28]王啸修.UOE成型三维有限元仿真研究[J].宝钢技术,2014(01):40-46.——