管线钢管氢致开裂试验方法探讨
|
摘要
氢致开裂(HIC)是管线钢管在湿H_2S酸性环境服役时可能出现的开裂失效方式之一。对比分析了管线钢管的HIC试验标准以及验收指标,调研了近年在管线钢管HIC试验检测方面的国内外文献,特别针对NACE TM 0284-2016的新增内容进行了较为详尽的探讨,并指出了管线钢HIC试验方法的应用方向。
Hydrogen induced cracking(HIC) is one of the major causes of pipeline failures in wet H2 S sour service condition.This paper presented a comparative analysis of the HIC test standard and the corresponding acceptance criteria for pipelines.The domestic and foreign literatures on the HIC test of pipeline steels in recent years were investigated,and the new contents of NACE TM 0284-2016 were discussed in detail.The application direction of HIC testing methods for pipeline steels was also pointed out.
Hydrogen induced cracking(HIC) is one of the major causes of pipeline failures in wet H2 S sour service condition.This paper presented a comparative analysis of the HIC test standard and the corresponding acceptance criteria for pipelines.The domestic and foreign literatures on the HIC test of pipeline steels in recent years were investigated,and the new contents of NACE TM 0284-2016 were discussed in detail.The application direction of HIC testing methods for pipeline steels was also pointed out.
引文
[1]邵晓东,庄传晶,韩新利,等.酸性环境用油气输送管线钢的研究进展[J].机械工程材料,2010,34(11):1-4.
[2]邓叙燕,王学敏,李玲霞.影响管线钢管抗氢致开裂性能的因素[J].上海金属,2017(6):4-8.
[3]董瑾.管线钢耐酸性腐蚀的主要影响因素及测试方法[J].焊管,2013(11):31-34.
[4]GB/T 8650-2015,管线钢和压力容器钢氢致开裂评定方法[S].
[5]NACE TM 0284-2016,Evaluation of pipeline and pressure vessel steels for resistance to hydrogen-induced cracking[S].
[6]Schr9der J,SCHWINN V,LIESSEM A.Recent developments of sour service line pipe steels[J].International Symposium on Microalloyed Steels for the Oil and Gas Industry,2007(2):123-134.
[7]KOBAYASHI K,OMURA T,SAWAMURA M,et al.HLP’s study on HIC evaluation method in mildly sour environments for high strength line pipe steel:Corrosion Conference and Expo 2012[C].Salt Lake City,Utah:NACE,2012:3 787-3 799.
[8]KOBAYASHI K,OMURA T,HARA T,et al.Proposal of HIC Test Solution with Buffer Capacity in NACE Standard TM0284:Corrosion 2013[C].Houston,TX:NACE,2013:1-12.
[9]MIZUNO D,ISHIKAWA N,KOBAYASHI K,et al.The effect of buffering capacity on HIC behavior for FFP evaluation:Corrosion 2014[C].Houston,TX:NACE,2014:1-13.
[10]KOBAYASHI K,MIZUNO D,HARA T,et al.Effects of balance gas on sour corrosion and HIC behavior of carbon steel:Corrosion 2015[C].Houston,TX:NACE,2015:1-13.
[11]MIZUNO D,ISHIKAWA N,KOBAYASHI K,et al.Comparison of corrosion behavior in HIC test solutions for FFP evaluation:Corrosion 2016[C].Houston,TX:NACE,2016:1-11.
[12]MIZUNO D,ISHIKAWA N,KOBAYASHI K,et al.Longterm performance of HLP solution for mildly sour HIC testing:Corrosion 2017[C].Houston,TX:NACE,2017:1-11.
[13]HAASE T,Schr9der J,BOSCH C,et al.HIC performance of SAWL large-diameter pipes under non-standard test conditions:Corrosion 2015[C].Houston,TX:NACE,2015:1-10.
[14]BOSCH C,HAASE T,LIESSEM A,et al.Hic performance of heavy wall large-diameter pipes for sour service applications under fit-for-service conditions:Corrosion 2010[C].Houston,TX:NACE,2010:1-13.
[15]张颖瑞,董超芳,李晓刚,等.电化学充氢条件下X70管线钢及其焊缝的氢致开裂行为[J].金属学报,2006,42(5):521-527.
[16]桂明祥.对HIC试验中两种不同腐蚀介质酸碱度的探讨[J].宝钢技术,2006(3):70-72.
[17]BOSCH C,HAASE T,LIESSEM A,et al.Effect of NACE TM0284 test modifications on the hic performance of largediameter pipes:Corrosion 2008[C].Houston,TX:NACE,2008:1-13.
[18]HAASE T,BOSCH C,Schr9der J,et al.Fitness-forpurpose hic testing of heavywall large-diameter pipes for mildly sour applications in the new NACE TM 0284-2016solution C:Corrosion 2017[C].Houston,TX:NACE,2017:1-13.
[19]张雷,郝文慧,王鑫茹,等.硫化氢浓度对X70管线钢氢渗透行为的影响:第八届全国环境敏感断裂学术研讨会[C].大庆:中国腐蚀与防护学会,2011:127-131.
[20]WAN K K,KOH S U,YANG B Y,et al.Effect of environmental and metallurgical factors on hydrogen induced cracking of HSLA steels[J].Corrosion Science,2008,50(12):3336-3342.
[21]TRAIDIA A,ALFANO M,LUBINEAU G,et al.An effective finite element model for the prediction of hydrogen induced cracking in steel pipelines[J].International Journal of Hydrogen Energy,2012,37(21):16 214-16 230.
[22]KITTEL J,SMANIO V,FREGONESE M,et al.Hydrogen induced cracking(HIC)testing of low alloy steel in sour environment:Impact of time of exposure on the extent of damage[J].Corrosion Science,2010,52(4):1 386-1 392.
[23]KITTEL J,MARTIN J,CASSAGNE T,et al.Hydrogen induced cracking(hic)——laboratory testing assessment of low alloy steel linepipe[J].Hyperfine Interactions,2008,204(1-3):884-903.
[24]刘卓然.氢致裂纹(HIC)试样超声探伤方法的研究:2012国际冶金及材料分析测试学术报告会[C].北京:中国工程机械学会,2013:571-574.
[25]API SPEC 5L,管线钢管规范[S].
[26]GB/T 9711-2017,石油天然气工业管线输送系统用钢管[S].
[27]ISO 15156-2:2015,Petroleum and natural gas industriesMaterials for use in H2S-containing environments in oil and gas production-part 2:Cracking-resistnat carbon and lowalloy steels,and the use of cast irons[S].
[28]GB/T 20972.2-2008,石油天然气工业油气开采中用于含硫化氢环境的材料第2部分:抗开裂碳钢、低合金钢和铸铁[S].
[29]葛有琰,杜强.含硫化氢环境油气田开发材质选择标准方法——NACE MR 0175/ISO 15156的应用概要[J].石油与天然气化工,2008,37(5):410-415.
[30]MESC SPE 74/125,Technical specification hydrogen induced cracking sensitivity test(amendments/supplements to NACE TM0284)[S].
[31]SP-2041,Specification for cracking resistant materials in H2S containing environment[S].
[32]1187-SP-50-51(5),Gurreh-jask pipeline&facilities basic design appendix 14[S].
[2]邓叙燕,王学敏,李玲霞.影响管线钢管抗氢致开裂性能的因素[J].上海金属,2017(6):4-8.
[3]董瑾.管线钢耐酸性腐蚀的主要影响因素及测试方法[J].焊管,2013(11):31-34.
[4]GB/T 8650-2015,管线钢和压力容器钢氢致开裂评定方法[S].
[5]NACE TM 0284-2016,Evaluation of pipeline and pressure vessel steels for resistance to hydrogen-induced cracking[S].
[6]Schr9der J,SCHWINN V,LIESSEM A.Recent developments of sour service line pipe steels[J].International Symposium on Microalloyed Steels for the Oil and Gas Industry,2007(2):123-134.
[7]KOBAYASHI K,OMURA T,SAWAMURA M,et al.HLP’s study on HIC evaluation method in mildly sour environments for high strength line pipe steel:Corrosion Conference and Expo 2012[C].Salt Lake City,Utah:NACE,2012:3 787-3 799.
[8]KOBAYASHI K,OMURA T,HARA T,et al.Proposal of HIC Test Solution with Buffer Capacity in NACE Standard TM0284:Corrosion 2013[C].Houston,TX:NACE,2013:1-12.
[9]MIZUNO D,ISHIKAWA N,KOBAYASHI K,et al.The effect of buffering capacity on HIC behavior for FFP evaluation:Corrosion 2014[C].Houston,TX:NACE,2014:1-13.
[10]KOBAYASHI K,MIZUNO D,HARA T,et al.Effects of balance gas on sour corrosion and HIC behavior of carbon steel:Corrosion 2015[C].Houston,TX:NACE,2015:1-13.
[11]MIZUNO D,ISHIKAWA N,KOBAYASHI K,et al.Comparison of corrosion behavior in HIC test solutions for FFP evaluation:Corrosion 2016[C].Houston,TX:NACE,2016:1-11.
[12]MIZUNO D,ISHIKAWA N,KOBAYASHI K,et al.Longterm performance of HLP solution for mildly sour HIC testing:Corrosion 2017[C].Houston,TX:NACE,2017:1-11.
[13]HAASE T,Schr9der J,BOSCH C,et al.HIC performance of SAWL large-diameter pipes under non-standard test conditions:Corrosion 2015[C].Houston,TX:NACE,2015:1-10.
[14]BOSCH C,HAASE T,LIESSEM A,et al.Hic performance of heavy wall large-diameter pipes for sour service applications under fit-for-service conditions:Corrosion 2010[C].Houston,TX:NACE,2010:1-13.
[15]张颖瑞,董超芳,李晓刚,等.电化学充氢条件下X70管线钢及其焊缝的氢致开裂行为[J].金属学报,2006,42(5):521-527.
[16]桂明祥.对HIC试验中两种不同腐蚀介质酸碱度的探讨[J].宝钢技术,2006(3):70-72.
[17]BOSCH C,HAASE T,LIESSEM A,et al.Effect of NACE TM0284 test modifications on the hic performance of largediameter pipes:Corrosion 2008[C].Houston,TX:NACE,2008:1-13.
[18]HAASE T,BOSCH C,Schr9der J,et al.Fitness-forpurpose hic testing of heavywall large-diameter pipes for mildly sour applications in the new NACE TM 0284-2016solution C:Corrosion 2017[C].Houston,TX:NACE,2017:1-13.
[19]张雷,郝文慧,王鑫茹,等.硫化氢浓度对X70管线钢氢渗透行为的影响:第八届全国环境敏感断裂学术研讨会[C].大庆:中国腐蚀与防护学会,2011:127-131.
[20]WAN K K,KOH S U,YANG B Y,et al.Effect of environmental and metallurgical factors on hydrogen induced cracking of HSLA steels[J].Corrosion Science,2008,50(12):3336-3342.
[21]TRAIDIA A,ALFANO M,LUBINEAU G,et al.An effective finite element model for the prediction of hydrogen induced cracking in steel pipelines[J].International Journal of Hydrogen Energy,2012,37(21):16 214-16 230.
[22]KITTEL J,SMANIO V,FREGONESE M,et al.Hydrogen induced cracking(HIC)testing of low alloy steel in sour environment:Impact of time of exposure on the extent of damage[J].Corrosion Science,2010,52(4):1 386-1 392.
[23]KITTEL J,MARTIN J,CASSAGNE T,et al.Hydrogen induced cracking(hic)——laboratory testing assessment of low alloy steel linepipe[J].Hyperfine Interactions,2008,204(1-3):884-903.
[24]刘卓然.氢致裂纹(HIC)试样超声探伤方法的研究:2012国际冶金及材料分析测试学术报告会[C].北京:中国工程机械学会,2013:571-574.
[25]API SPEC 5L,管线钢管规范[S].
[26]GB/T 9711-2017,石油天然气工业管线输送系统用钢管[S].
[27]ISO 15156-2:2015,Petroleum and natural gas industriesMaterials for use in H2S-containing environments in oil and gas production-part 2:Cracking-resistnat carbon and lowalloy steels,and the use of cast irons[S].
[28]GB/T 20972.2-2008,石油天然气工业油气开采中用于含硫化氢环境的材料第2部分:抗开裂碳钢、低合金钢和铸铁[S].
[29]葛有琰,杜强.含硫化氢环境油气田开发材质选择标准方法——NACE MR 0175/ISO 15156的应用概要[J].石油与天然气化工,2008,37(5):410-415.
[30]MESC SPE 74/125,Technical specification hydrogen induced cracking sensitivity test(amendments/supplements to NACE TM0284)[S].
[31]SP-2041,Specification for cracking resistant materials in H2S containing environment[S].
[32]1187-SP-50-51(5),Gurreh-jask pipeline&facilities basic design appendix 14[S].