整体叶轮系零件制造精度关键技术研究综述
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摘要
针对复杂曲面整体叶轮系零件的结构特点,介绍了其在制造过程中的难度所在,简述了复杂曲面整体叶轮系零件制造技术的发展。在查阅大量文献的基础之上结合整体叶轮系零件精密制造技术的生产实际,综述了刀轴控制、变形控制、刀具技术及冷却润滑等关键技术的研究现状,对提高复杂曲面整体叶轮系零件制造精度技术的研究具有一定指导意义。
Focuses on the structure characteristics of the complex surfaced integral impeller parts. Introduces the difficulties during its manufacturing process. It also describes the development of the manufacturing technology in complex surfaced integral impeller parts. Based on a large amount of study review and the actual production of accurate manufacturing technology of integral impeller parts,Discusses the research status of the key technologies covering tool axial control,deformation control,tool innovation as well as cooling lubrication. It leaves guiding significance on studies of improving manufacturing accuracy in complex surfaced integral impeller parts production.
Focuses on the structure characteristics of the complex surfaced integral impeller parts. Introduces the difficulties during its manufacturing process. It also describes the development of the manufacturing technology in complex surfaced integral impeller parts. Based on a large amount of study review and the actual production of accurate manufacturing technology of integral impeller parts,Discusses the research status of the key technologies covering tool axial control,deformation control,tool innovation as well as cooling lubrication. It leaves guiding significance on studies of improving manufacturing accuracy in complex surfaced integral impeller parts production.
引文
[1]赵鹏飞.闭式叶轮数控加工关键技术研究[D].哈尔滨:哈尔滨工业大学,2013.
[2]GONG H,WANG N.5-axis Flank Milling Free-form Surfaces Considering Constraints[J].Computer-Aided Design,2011,43(6):563-572.
[3]贺明,李平.一种面向叶轮的五轴数控高效加工方法[J].组合机床与自动化加工技术,2014(7):139-141.
[4]BEDI S,MANN S,MENZEL C.Flank Milling with Flat End Milling Cutters[J].Computer-Aided Design,2003,35(3):293-300.
[5]郑刚.复杂曲面非球头刀宽行铣削加工的几何学原理与方法[D].上海:上海交通大学,2012.
[6]XU Rufeng,CHEN Zhitong,CHEN Wuyi,et al.Dual Drive Curve Tool Path Planning Method for 5-axis NC Machining of Sculptured Surfaces[J].Chinese Journal of Aeronantics,2010,23(4):486-494.
[7]曾巧芸.整体叶轮五轴数控加工刀具轨迹规划与仿真[D].南京:南京航空航天大学,2012.
[8]OR Tutunea-Fatan,MSH Bhuiya.Comparing the Kinematic Efficiency of Five-axis Machine Tool Configurations Through Nonlinearity Errors[J].Computer-Aided Design,2011(43):1163-1172.
[9]BEUDAERT X,PECHARD PY,TOURNIER C.5-axis Tool Path Smoothing Based on Drive Constraints[J].Int J Mach Tool Manu,2011,51(12):956-965
[10]BI Q Z,WANG Y H,DING H.A GPU-based Algorithm for Generating Collision-free and Orientation-smooth Five-axis Finishing Tool Paths of A Ball-end Cutter[J].Int J Prod Res,2010,48(4):1105-1124.
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[14]梁全,王永章,富宏亚,等.轴流式叶轮端铣加工刀具轨迹生成研究[J].计算机集成制造系统,2010,16(3):621-627.
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[16]CAN A,nüvar A.A Novel Iso-scallop Tool-path Generation for Efficient Five-axis Machining of Free-form Surfaces[J].The International Journal of Advanced Manufacturing Technology,2010,51(9):1083-1098.
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[18]吴宝海,罗明,张莹,等.自由曲面五轴加工刀具轨迹规划技术的研究进展[J].机械工程学报,2008,44(10):9-18.
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[21]KIM H C,YANG M Y.Incomplete Mesh-based Tool Path Generation for Optimum Zigzag Milling[J].International Journal of Advanced Manufacturing Technology,2008,35(7):803-813.
[22]KIM Hyun-Chul.Tool Path Modification for Optimized Pocket Milling[J].International Journal of Production Research,2007,45(24):5715-5729.
[23]WYATT J E,BERRY J T,Williams AR.Residual Stress in Aluminum Castings[J].Journal of Materials Processing Technology,2007,191(1):170-173.
[24]庞继有,胡家农,于在梅,等.航空发动机刀具切削加工现状与发展[J].航空制造技术,2009(13):40-43.
[25]JUNG Hyoun-Chul,HWANG Jong-Dae,PARK Ki-Beom,et al.Development of Practical Postprocessor for 5-axis Machine Tool With Non-orthogonal Rotary Axes[J].J.Cent.South Univ.Technol.,2011(18):159-164.
[26]熊青春,宋戈,赵威.钛合金飞机结构件切削技术发展趋势[EB/OL].(2013-07-23)[2015-03-17].http://www.mte.net.cn/Remen Details.aspx?News Id=5604.
[27]徐银超.PVD涂层硬质合金的组织性能及其刀具切削性能研究[D].长沙:中南大学,2011.
[28]薛海鹏.纳米金刚石膜的晶粒生长控制及其刀具涂层应用的基础研究[D].南京:南京航空航天大学,2013.
[29]薛海鹏,卢文壮,沈飞荣,等.模具法制备CVD金刚石热沉片的温度场与流场研究[J].人工晶体学报,2012,41(4):877-882.
[30]杨丹.微乳化金属切削液对6061和7075铝合金润滑和缓蚀性能影响的研究[D].沈阳:沈阳理工大学,2014.
[31]陈东建,刘永姜,邵延君,等.微量油膜水滴切削加工时刀具磨损的试验研究[J].润滑与密封,2013,38(12):42-45.
[32]刘永姜,陈东建,邵延君,等.车削45钢时微量油膜水滴切削液对切削性能的影响试验研究[J].制造技术与机床,2014(2):103-105.
[33]李文举.油膜附水滴绿色切削液雾化机理仿真及其切削性能试验研究[D].太原:中北大学,2014.
[34]李文举,刘永姜,陈东建,等.微量油膜附水滴的机械加工性能研究[J].现代制造工程,2013(5):80-82.
[2]GONG H,WANG N.5-axis Flank Milling Free-form Surfaces Considering Constraints[J].Computer-Aided Design,2011,43(6):563-572.
[3]贺明,李平.一种面向叶轮的五轴数控高效加工方法[J].组合机床与自动化加工技术,2014(7):139-141.
[4]BEDI S,MANN S,MENZEL C.Flank Milling with Flat End Milling Cutters[J].Computer-Aided Design,2003,35(3):293-300.
[5]郑刚.复杂曲面非球头刀宽行铣削加工的几何学原理与方法[D].上海:上海交通大学,2012.
[6]XU Rufeng,CHEN Zhitong,CHEN Wuyi,et al.Dual Drive Curve Tool Path Planning Method for 5-axis NC Machining of Sculptured Surfaces[J].Chinese Journal of Aeronantics,2010,23(4):486-494.
[7]曾巧芸.整体叶轮五轴数控加工刀具轨迹规划与仿真[D].南京:南京航空航天大学,2012.
[8]OR Tutunea-Fatan,MSH Bhuiya.Comparing the Kinematic Efficiency of Five-axis Machine Tool Configurations Through Nonlinearity Errors[J].Computer-Aided Design,2011(43):1163-1172.
[9]BEUDAERT X,PECHARD PY,TOURNIER C.5-axis Tool Path Smoothing Based on Drive Constraints[J].Int J Mach Tool Manu,2011,51(12):956-965
[10]BI Q Z,WANG Y H,DING H.A GPU-based Algorithm for Generating Collision-free and Orientation-smooth Five-axis Finishing Tool Paths of A Ball-end Cutter[J].Int J Prod Res,2010,48(4):1105-1124.
[11]李丽,房立金,王国勋.NURBS曲面五轴加工刀具路径规划技术研究[J].机械制造,2014,52(594):5-8.
[12]ZHANG Xiaoming,ZHU Limin,ZHENG Gang,et al.Tool Path Optimization for Flank Milling Ruled Surface Based on the Distance Function[J].International Journal of Production Research,2010,48(14):4233-4251.
[13]ZHENG Gang,ZHU Limin.Cutter Size Optimization and Interference-free Tool Path Generation for Five-axis Flank Milling of Centrifugal Impellers[J].International Journal of Production Research,2012,1(12):6667-6678.
[14]梁全,王永章,富宏亚,等.轴流式叶轮端铣加工刀具轨迹生成研究[J].计算机集成制造系统,2010,16(3):621-627.
[15]王晶,张定华,罗明,等.复杂曲面零件五轴加工刀轴整体优化方法[J].航空学报,2013,34(6):1452-1462.
[16]CAN A,nüvar A.A Novel Iso-scallop Tool-path Generation for Efficient Five-axis Machining of Free-form Surfaces[J].The International Journal of Advanced Manufacturing Technology,2010,51(9):1083-1098.
[17]王国勋,舒启林,王军,等.复杂曲面五轴加工干涉检查的研究[J].中国机械工程,2014,25(3):299-303.
[18]吴宝海,罗明,张莹,等.自由曲面五轴加工刀具轨迹规划技术的研究进展[J].机械工程学报,2008,44(10):9-18.
[19]西北工业大学.一种基于非均匀余量的增强薄壁叶片工艺刚度的方法:201310021412.9[P].2013-1-21.
[20]宋戈.基于切削力精确建模的钛合金薄壁件让刀变形预测研究[D].济南:山东大学,2012.
[21]KIM H C,YANG M Y.Incomplete Mesh-based Tool Path Generation for Optimum Zigzag Milling[J].International Journal of Advanced Manufacturing Technology,2008,35(7):803-813.
[22]KIM Hyun-Chul.Tool Path Modification for Optimized Pocket Milling[J].International Journal of Production Research,2007,45(24):5715-5729.
[23]WYATT J E,BERRY J T,Williams AR.Residual Stress in Aluminum Castings[J].Journal of Materials Processing Technology,2007,191(1):170-173.
[24]庞继有,胡家农,于在梅,等.航空发动机刀具切削加工现状与发展[J].航空制造技术,2009(13):40-43.
[25]JUNG Hyoun-Chul,HWANG Jong-Dae,PARK Ki-Beom,et al.Development of Practical Postprocessor for 5-axis Machine Tool With Non-orthogonal Rotary Axes[J].J.Cent.South Univ.Technol.,2011(18):159-164.
[26]熊青春,宋戈,赵威.钛合金飞机结构件切削技术发展趋势[EB/OL].(2013-07-23)[2015-03-17].http://www.mte.net.cn/Remen Details.aspx?News Id=5604.
[27]徐银超.PVD涂层硬质合金的组织性能及其刀具切削性能研究[D].长沙:中南大学,2011.
[28]薛海鹏.纳米金刚石膜的晶粒生长控制及其刀具涂层应用的基础研究[D].南京:南京航空航天大学,2013.
[29]薛海鹏,卢文壮,沈飞荣,等.模具法制备CVD金刚石热沉片的温度场与流场研究[J].人工晶体学报,2012,41(4):877-882.
[30]杨丹.微乳化金属切削液对6061和7075铝合金润滑和缓蚀性能影响的研究[D].沈阳:沈阳理工大学,2014.
[31]陈东建,刘永姜,邵延君,等.微量油膜水滴切削加工时刀具磨损的试验研究[J].润滑与密封,2013,38(12):42-45.
[32]刘永姜,陈东建,邵延君,等.车削45钢时微量油膜水滴切削液对切削性能的影响试验研究[J].制造技术与机床,2014(2):103-105.
[33]李文举.油膜附水滴绿色切削液雾化机理仿真及其切削性能试验研究[D].太原:中北大学,2014.
[34]李文举,刘永姜,陈东建,等.微量油膜附水滴的机械加工性能研究[J].现代制造工程,2013(5):80-82.