超声压制粉体成形技术研究进展
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摘要
超声粉体压制技术适合众多种类的粉体材料以及较难加工的高分子材料等,不但制得的压坯密度和均匀度能有效提高,而且压制过程环保、安全。国内外开展了金属粉末、无机物中的陶瓷粉末、高分子材料中的塑料粉末,以及高分子含能材料的复合粉末等的超声压制成形研究,取得了许多成果,大大促进了超声压制粉体成形技术在国民经济和国防建设中的广泛应用。该文介绍了超声压制粉体成形技术的研究进展。
Ultrasonic compaction technology can be used for many kinds of powder materials and especially for some difficultly processed polymer powder. The compact powder materials by this way can improve density and uniformity, moreover the compacting process is safe and less pollution. A lot of work on ultrasonic compaction of metals, ceramics, plastics, polymer of energetic materials and so on has been made by the researchers at home and abroad, which greatly promote the wide use of compacting powder fabrication technology in national economy and defense.
Ultrasonic compaction technology can be used for many kinds of powder materials and especially for some difficultly processed polymer powder. The compact powder materials by this way can improve density and uniformity, moreover the compacting process is safe and less pollution. A lot of work on ultrasonic compaction of metals, ceramics, plastics, polymer of energetic materials and so on has been made by the researchers at home and abroad, which greatly promote the wide use of compacting powder fabrication technology in national economy and defense.
引文
[1]黄伯云,易健宏.现代粉体冶金材料和技术发展现状(一)[J].上海金属,2007,29(3):1-5.HUANG Boyun,YI jianhong.Current development of modern powder metallurgy materials and technologies(1)[J].Shanghai Metals,2007,29(3):1-5.
[2]黄伯云,易健宏.现代粉体冶金材料和技术发展现状(二)[J].上海金属,2007,29(4):l-5.HUANG Boyun,YI Jianhong.Current development of modern powder metallurgy materials and technologies(2)[J].Shanghai Metals,2007,29(4):1-5.
[3]Skoglund P.Material for Warm compacted heavy truck transmission part[J].Metal Powder Report,2001,56(6):38.
[4]刘咏.我国粉体冶金产业及技术发展的几点思考[J].稀有金属快报,2004,122(l):31-35.LIU Yong.Some considerations on national powder metallurgy industry and technology[J].Advanced Materials Industry,2004,122(1):31-35.
[5]欧阳鸿武,刘咏,贺跃辉,等.粉体冶金TIAI合金排气门的研制[J].中国有色金属学报,2002,12(2):334-337.OUYANG Hongwu,LIU Yong,HE Yuehui,et al.Research on Ti Al-based alloy valves of powder metallurgy[J].The Chinese Journal of Nonferrous Metals,2002,12(2):334-337.
[6]何平,王志法,姜国圣.钨铜合金的致密化技术[J].矿冶工程,2007,27(5):81-83.HE Ping,WANG Zhifa,JIANG Guosheng.Densification technology of W/15Cu alloy[J].Mining and metallurgical engineering.2007,27(5):81-83.
[7]Akhlaghi F,Zare-Bidald A.Influence of graphite content on the dry sliding and oil impregnated sliding wear behavior of AI2024-graphite composites produced by in situ powder metallurgy method[J].Wear,2009,266(1):37-45.
[8]景青波,景振禹,石健.粉体药型罩金属粒度级配及热处理对聚能射流性能的影响[J].火炸药学报,2008,31(l):42-44.JING qingbo,JING zhenyu,SHI Jian.The influence of metal articles arrangement of powder shaped charge liner and its thermal treament on performance of Jet[J].Chinese Journal of Explosives&Propellants,2008,31(1):42-44.
[9]Hausner H H.Powder metallurgy in nuclear reactor construction[J].Journal of Nuclear Materials,1962,5(l):161-163.
[10]Naslain R.Design,Preparation and properties of non-oxide CMCs for application in engines and nuclear reactors:an overview[J].Composites Science and Technology,2004,64(2):155-170.
[11]于澎,熊翔,刘根山,等.炭/炭复合材料航空刹车副的湿态摩擦性能明[J].中国有色金属学报,2006,16(5):841-847.YU Peng,XIONG Xiang,LIU genshan,et al.Tribological properties of carbon/carbon composites under wet condition[J].The Chinese Journal of Nonferrous Metals,2006,16(5):841-847.
[12]周洪强,陈志强.粉体冶金温压成形技术的研究现状[J].钛工业进展,2007,24(5):5-8.ZHOU Hongqiang,CHEN Zhiqiang.The actuality of warm compaction technology of powder metallurgy parts[J].Titanium Industry Progress,2007,24(5):5-8.
[13]邹志强,黄伯云,杨兵.粉体冶金在国民经济和国防建设中的作用II[J].粉体冶金材料科学与工程,1997,2(3):184-187.ZOU Zhiqiang,HUANG Boyun,YANG Bin.The role of P/M in national economy and defence[J].P/M MS&E.1997,2(3):184-187.
[14]李元元,肖志瑜,陈维平,等.粉体冶金高致密化成形技术的新进展[J].粉体冶金材料科学与工程,2005,10(l):l~9.LI Yuanyuan,XIAO Zhiyu,CHEN Weiping,et al.Progress in high density powder metallurgy forming technology[J].Materials science and engineering of powder metallurgy.2005,10(1):1-9.
[15]迟悦,果世驹,孟飞,等.粉体冶金高速压制成形技术[J].粉体冶金工业,2005,15(6):41-45.CHI Yue,GUO Shiju,MENG Fei,et al.High velocity compaction in powder metallurgy[J].Powder metallurgy industry,2005,15(6):41-45.
[16]王建忠,汤慧萍,曲选辉,等.高密度粉体冶金零件制备技术现状[J].粉宋冶金工业,2014,24(3):56-60.WANG Jianzhong,TANG Huiping,QU Xuanhui,et al.Status for preparing high density PM parts[J].Powder metallurgy industry,2014,24(3):56-60.
[17]曹顺华,林信平,李炯义,等.铁基粉体温模压制技术的研究[J].粉体冶金材料科学与工程,2006,11(4):201-205.CAO Shunhua,LIN Xinping,LI Jiongyi,et a1.Compaction technology of iron based powder mixtures with heating die[J].Materials Science and Engineering of Powder Metallurgy,2006,11(4):201-205.
[18]黄培云.粉体冶金原理[M].第2版.北京:冶金工业出版社,1997:2l8.HUANG Peiyun.Theory of powder metallurgy[M].2nd ed.Beijing:Metallurgical Industry Press,1997:218.
[19]Thoe T B,Aspinwall D K,Wise M L H.Review on ultrasonic machining[J].International Journal of Mechanical Tools Mantifacture,1988,38(4):239-255.
[20]Tsujino J,Yajbuzaki M,Ueoka T.Studies on ultrasonic vibration press of powder by longitudinal vibration punches and various vibration mode dies[C]//IEEE on Ultrasonics Symposium,1984,497-500.
[21]Tsujino J,Ueoka L,Suzuki H.Ultrasonic vibration press of metal and ceramics powder using complex vibration and vacuum condition[J].IEEE Ultrasonics Symposium Proceedings,1991,2:973-978.
[22]Tsujino J,Saotome Y,Shimada N,et al.Compacting of various metal,alloy and ceramic powder using 20k Hz ultrasonic vibration compacting equipments with upper and lower vibration punches[C]//IEEE International Ultrasonics Symposium Proceedings,2009:1985-1988.
[23]Kikuchi S,Koyama D,Nakamura K.A design of ultrasonic compaction tools for metal powder magnetic core of motors[C]//Kendall R.Waters,IEEE IUS Processings,Beijing,China,IUS2008:2142-2145.
[24]李祺.粉体材料超声压制成形新工艺装置研制与试验研究[D].武汉:硕士学位论文,中南大学.2010.LI Qi.Research on new powder forming equipment and experiment using ultrasonic compaction[D].Wuhan:Master Degree Diploma,Central South University.2010.
[25]张士宏.金属材料的超声塑性加工[J].金属成形工艺.1993,12(3):102-106,146.ZHANG Shihong.The ultrasonic metal plastic working[J].Metal forming technology[J].1993,12(3):102-106,146.
[26]Blaha F,Langenecker B.Elongation of zinc mono-crystals under ultrasonic action[J].Die Naturwissenschafen(The Science of Nature),1955,42(20):556.
[27]Daud Lucas M,HUANG Zhihung.Modeling the effects of superimposed ultrasonic vibration on tension and compression tests of aluminum[J].Journal of Materials Processing Technology,2007,186(1/3):179-190.
[28]Hyun Rok Cha,Seoung Kyu Jeon,Kyung Su Kim1and Kentaro Nakamura.A factors affecting compressibility of ultrasonic compaction for high efficiency electrical motor core fabricated soft magnetic composite[C]//Electrical Machines and Systems,2009.ICEMS 2009.DOI:10.1109/ICEMS.2009.5382896
[29]Cha.H.R.Densification of the nanopowder by using ultrasonic vibration compaction[J].Rev.Adv.Mater.Sci,2011,28:90-93.
[30]Daud Y,Raman N A,Aziz S A,et al.Design of ultrasonic compaction tool for powder metallurgy[J].Applied Mechanics and Materials,2014,465/466:1016-1020.
[31]Khasanov’O L,Lee J S,Pokholkov Yu P,et al.The use of the ultrasonic compaction method for the PZT piezoelectric ceramics fabrication[J].Science and Technology,1999.KORUS'99.Proceedings.The Third Russian-Korean International Symposium on Vol.2.Publication Year:1999.Page(s):557-560.DOI:10.1109/KORUS.1999.876227.
[32]Khasanov O L,Pokholkov Yu P,Sokolov V M,et al.Particularities of Powerful Ultrasound Action on Nanostructured Powders.In:Nanostructured Powders and Their Industrial Applications.Materials Research Society Symposium Proceedings,V.520,1998,77-82.
[33]Khasanov O L,Lee J S,Pokholkov Yu P,et al.Influence of applied oscilation mode at nanopowder ultrasonic compaction on Y-TZP nanoceramics properties[C]//Science and Technology,1999.KORUS'99.Proceedings.The Third Russian-Korean International Symposium on Volume:2.Publication Year:1999,Page(s):561-564.DOI:10.1109/KORUS.1999.876227.
[34]Suk-Ryong Hahn,Khasanov O L,Pokholkov Yu P,et al.Dry ultrasonic compaction of(Ba,Sr)Ti Os nanopowder for ceramics production[J].The 4th Korea-Russia International Symposium on Science and Technology,2000.KORUS 2000.Proceedings.Volume:3.DOI:10.1109/KORUS.2000.866096 263-267.
[35]李晓颖.超高分子量聚乙烯的超声熔融挤出成型研究[D].太原:中北大学,博士学位论文,2005.LI Xiaoying.Study on the extrusion moulding of ultrahigh molecular weight polyethylene under ultrasonic irradiance[D].Taiyuan:Central North University,PH.D Diploma,2005.
[36]Fairbanks H.V.Applying ultrasonics to the moulding of plastic powders[J].Ultrasonics,1974,12(1):22-24.
[37]Paul D W.Ultrasonics application to PP moulding powder compression[J].J.Uttrasonics.1981(1):23-28.
[38]Benatar A.HDPE and UHMPE moulding powder compression with ultrasonics plastics welder[J].J.Appl.Polym.Sci.,1992,46:581-590.
[39]前田祯三,松岗信一.超音波を应用したプうヌチツク粉体の成型加工[J].プうヌチツクヌ.1979,30(12):46-52.
[40]松冈信一.超声波援用ポリマ粉体成形に关すゐ一实验[J].塑性と加工,1994,35(12):1438-1441.
[41]吴凯,刘玉存,刘仕瑞.PBX炸药概述及其发展与前景[J].山西化工,2012,32(2):36-39.WU kai,LIU Yucun,LIU shirui.Overview and trends of PBX explosives[J].Shanxi Chemical Industry,2012,32(2):36-39.
[42]梁华琼,韩超,雍炼,等.高聚物黏结炸药的压制成型性[J].火炸药学报,2010,33(4):44-48.LIANG Huaqiong,HAN Chao,YONG Lian,et al.Pressing mechanism of polymer-bonded explosive[J].Chinese Journal of Explosive&Propellants,2010,33(4):44-48.
[2]黄伯云,易健宏.现代粉体冶金材料和技术发展现状(二)[J].上海金属,2007,29(4):l-5.HUANG Boyun,YI Jianhong.Current development of modern powder metallurgy materials and technologies(2)[J].Shanghai Metals,2007,29(4):1-5.
[3]Skoglund P.Material for Warm compacted heavy truck transmission part[J].Metal Powder Report,2001,56(6):38.
[4]刘咏.我国粉体冶金产业及技术发展的几点思考[J].稀有金属快报,2004,122(l):31-35.LIU Yong.Some considerations on national powder metallurgy industry and technology[J].Advanced Materials Industry,2004,122(1):31-35.
[5]欧阳鸿武,刘咏,贺跃辉,等.粉体冶金TIAI合金排气门的研制[J].中国有色金属学报,2002,12(2):334-337.OUYANG Hongwu,LIU Yong,HE Yuehui,et al.Research on Ti Al-based alloy valves of powder metallurgy[J].The Chinese Journal of Nonferrous Metals,2002,12(2):334-337.
[6]何平,王志法,姜国圣.钨铜合金的致密化技术[J].矿冶工程,2007,27(5):81-83.HE Ping,WANG Zhifa,JIANG Guosheng.Densification technology of W/15Cu alloy[J].Mining and metallurgical engineering.2007,27(5):81-83.
[7]Akhlaghi F,Zare-Bidald A.Influence of graphite content on the dry sliding and oil impregnated sliding wear behavior of AI2024-graphite composites produced by in situ powder metallurgy method[J].Wear,2009,266(1):37-45.
[8]景青波,景振禹,石健.粉体药型罩金属粒度级配及热处理对聚能射流性能的影响[J].火炸药学报,2008,31(l):42-44.JING qingbo,JING zhenyu,SHI Jian.The influence of metal articles arrangement of powder shaped charge liner and its thermal treament on performance of Jet[J].Chinese Journal of Explosives&Propellants,2008,31(1):42-44.
[9]Hausner H H.Powder metallurgy in nuclear reactor construction[J].Journal of Nuclear Materials,1962,5(l):161-163.
[10]Naslain R.Design,Preparation and properties of non-oxide CMCs for application in engines and nuclear reactors:an overview[J].Composites Science and Technology,2004,64(2):155-170.
[11]于澎,熊翔,刘根山,等.炭/炭复合材料航空刹车副的湿态摩擦性能明[J].中国有色金属学报,2006,16(5):841-847.YU Peng,XIONG Xiang,LIU genshan,et al.Tribological properties of carbon/carbon composites under wet condition[J].The Chinese Journal of Nonferrous Metals,2006,16(5):841-847.
[12]周洪强,陈志强.粉体冶金温压成形技术的研究现状[J].钛工业进展,2007,24(5):5-8.ZHOU Hongqiang,CHEN Zhiqiang.The actuality of warm compaction technology of powder metallurgy parts[J].Titanium Industry Progress,2007,24(5):5-8.
[13]邹志强,黄伯云,杨兵.粉体冶金在国民经济和国防建设中的作用II[J].粉体冶金材料科学与工程,1997,2(3):184-187.ZOU Zhiqiang,HUANG Boyun,YANG Bin.The role of P/M in national economy and defence[J].P/M MS&E.1997,2(3):184-187.
[14]李元元,肖志瑜,陈维平,等.粉体冶金高致密化成形技术的新进展[J].粉体冶金材料科学与工程,2005,10(l):l~9.LI Yuanyuan,XIAO Zhiyu,CHEN Weiping,et al.Progress in high density powder metallurgy forming technology[J].Materials science and engineering of powder metallurgy.2005,10(1):1-9.
[15]迟悦,果世驹,孟飞,等.粉体冶金高速压制成形技术[J].粉体冶金工业,2005,15(6):41-45.CHI Yue,GUO Shiju,MENG Fei,et al.High velocity compaction in powder metallurgy[J].Powder metallurgy industry,2005,15(6):41-45.
[16]王建忠,汤慧萍,曲选辉,等.高密度粉体冶金零件制备技术现状[J].粉宋冶金工业,2014,24(3):56-60.WANG Jianzhong,TANG Huiping,QU Xuanhui,et al.Status for preparing high density PM parts[J].Powder metallurgy industry,2014,24(3):56-60.
[17]曹顺华,林信平,李炯义,等.铁基粉体温模压制技术的研究[J].粉体冶金材料科学与工程,2006,11(4):201-205.CAO Shunhua,LIN Xinping,LI Jiongyi,et a1.Compaction technology of iron based powder mixtures with heating die[J].Materials Science and Engineering of Powder Metallurgy,2006,11(4):201-205.
[18]黄培云.粉体冶金原理[M].第2版.北京:冶金工业出版社,1997:2l8.HUANG Peiyun.Theory of powder metallurgy[M].2nd ed.Beijing:Metallurgical Industry Press,1997:218.
[19]Thoe T B,Aspinwall D K,Wise M L H.Review on ultrasonic machining[J].International Journal of Mechanical Tools Mantifacture,1988,38(4):239-255.
[20]Tsujino J,Yajbuzaki M,Ueoka T.Studies on ultrasonic vibration press of powder by longitudinal vibration punches and various vibration mode dies[C]//IEEE on Ultrasonics Symposium,1984,497-500.
[21]Tsujino J,Ueoka L,Suzuki H.Ultrasonic vibration press of metal and ceramics powder using complex vibration and vacuum condition[J].IEEE Ultrasonics Symposium Proceedings,1991,2:973-978.
[22]Tsujino J,Saotome Y,Shimada N,et al.Compacting of various metal,alloy and ceramic powder using 20k Hz ultrasonic vibration compacting equipments with upper and lower vibration punches[C]//IEEE International Ultrasonics Symposium Proceedings,2009:1985-1988.
[23]Kikuchi S,Koyama D,Nakamura K.A design of ultrasonic compaction tools for metal powder magnetic core of motors[C]//Kendall R.Waters,IEEE IUS Processings,Beijing,China,IUS2008:2142-2145.
[24]李祺.粉体材料超声压制成形新工艺装置研制与试验研究[D].武汉:硕士学位论文,中南大学.2010.LI Qi.Research on new powder forming equipment and experiment using ultrasonic compaction[D].Wuhan:Master Degree Diploma,Central South University.2010.
[25]张士宏.金属材料的超声塑性加工[J].金属成形工艺.1993,12(3):102-106,146.ZHANG Shihong.The ultrasonic metal plastic working[J].Metal forming technology[J].1993,12(3):102-106,146.
[26]Blaha F,Langenecker B.Elongation of zinc mono-crystals under ultrasonic action[J].Die Naturwissenschafen(The Science of Nature),1955,42(20):556.
[27]Daud Lucas M,HUANG Zhihung.Modeling the effects of superimposed ultrasonic vibration on tension and compression tests of aluminum[J].Journal of Materials Processing Technology,2007,186(1/3):179-190.
[28]Hyun Rok Cha,Seoung Kyu Jeon,Kyung Su Kim1and Kentaro Nakamura.A factors affecting compressibility of ultrasonic compaction for high efficiency electrical motor core fabricated soft magnetic composite[C]//Electrical Machines and Systems,2009.ICEMS 2009.DOI:10.1109/ICEMS.2009.5382896
[29]Cha.H.R.Densification of the nanopowder by using ultrasonic vibration compaction[J].Rev.Adv.Mater.Sci,2011,28:90-93.
[30]Daud Y,Raman N A,Aziz S A,et al.Design of ultrasonic compaction tool for powder metallurgy[J].Applied Mechanics and Materials,2014,465/466:1016-1020.
[31]Khasanov’O L,Lee J S,Pokholkov Yu P,et al.The use of the ultrasonic compaction method for the PZT piezoelectric ceramics fabrication[J].Science and Technology,1999.KORUS'99.Proceedings.The Third Russian-Korean International Symposium on Vol.2.Publication Year:1999.Page(s):557-560.DOI:10.1109/KORUS.1999.876227.
[32]Khasanov O L,Pokholkov Yu P,Sokolov V M,et al.Particularities of Powerful Ultrasound Action on Nanostructured Powders.In:Nanostructured Powders and Their Industrial Applications.Materials Research Society Symposium Proceedings,V.520,1998,77-82.
[33]Khasanov O L,Lee J S,Pokholkov Yu P,et al.Influence of applied oscilation mode at nanopowder ultrasonic compaction on Y-TZP nanoceramics properties[C]//Science and Technology,1999.KORUS'99.Proceedings.The Third Russian-Korean International Symposium on Volume:2.Publication Year:1999,Page(s):561-564.DOI:10.1109/KORUS.1999.876227.
[34]Suk-Ryong Hahn,Khasanov O L,Pokholkov Yu P,et al.Dry ultrasonic compaction of(Ba,Sr)Ti Os nanopowder for ceramics production[J].The 4th Korea-Russia International Symposium on Science and Technology,2000.KORUS 2000.Proceedings.Volume:3.DOI:10.1109/KORUS.2000.866096 263-267.
[35]李晓颖.超高分子量聚乙烯的超声熔融挤出成型研究[D].太原:中北大学,博士学位论文,2005.LI Xiaoying.Study on the extrusion moulding of ultrahigh molecular weight polyethylene under ultrasonic irradiance[D].Taiyuan:Central North University,PH.D Diploma,2005.
[36]Fairbanks H.V.Applying ultrasonics to the moulding of plastic powders[J].Ultrasonics,1974,12(1):22-24.
[37]Paul D W.Ultrasonics application to PP moulding powder compression[J].J.Uttrasonics.1981(1):23-28.
[38]Benatar A.HDPE and UHMPE moulding powder compression with ultrasonics plastics welder[J].J.Appl.Polym.Sci.,1992,46:581-590.
[39]前田祯三,松岗信一.超音波を应用したプうヌチツク粉体の成型加工[J].プうヌチツクヌ.1979,30(12):46-52.
[40]松冈信一.超声波援用ポリマ粉体成形に关すゐ一实验[J].塑性と加工,1994,35(12):1438-1441.
[41]吴凯,刘玉存,刘仕瑞.PBX炸药概述及其发展与前景[J].山西化工,2012,32(2):36-39.WU kai,LIU Yucun,LIU shirui.Overview and trends of PBX explosives[J].Shanxi Chemical Industry,2012,32(2):36-39.
[42]梁华琼,韩超,雍炼,等.高聚物黏结炸药的压制成型性[J].火炸药学报,2010,33(4):44-48.LIANG Huaqiong,HAN Chao,YONG Lian,et al.Pressing mechanism of polymer-bonded explosive[J].Chinese Journal of Explosive&Propellants,2010,33(4):44-48.