电驱式大型立式快开盲板的研制
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摘要
为了解决目前国内外大型立式快开盲板无专用吊装设备,需雇佣吊车方能开关的难题,通过对现有中小规格盲板进行动力驱动布局、材料优选、结构优化等创新设计,并采用有限元分析方法对关键零部件进行结构受力分析,研制出1台PN11、DN1500大型立式快开盲板。该盲板最大特点是具有自动提升与自动旋转功能,其旋转与提升机构具有足够的强度和刚度,完全满足安全操作要求;同时该盲板能够满足1人在5 min内轻松实现大型立式快开盲板开启的要求。通过现场开启测试,验证了所研制设备的合理性,提高了国产大型立式快开盲板的自动化水平。目前,该盲板已在实际管道站场项目中得到良好应用。
At present, no special lifting equipment is available for large vertical quick opening closure at home and abroad, so it cannot be switched without the hoist. To solve this problem, existing medium and small blinds were innovatively designed from the aspects of power driven layout, material selection and structure optimization, the stress on the key components was analyzed by means of finite element analysis method. And consequently, one large vertical quick opening closure(PN11 MPa, DN 1 500) was developed. Its most significant feature is the function of automatic lifting and automatic rotation. And the lifting and rotation mechanisms are strong and stiff enough to satisfy safe operation. This large vertical quick opening closure can be opened easily by one person within 5 minutes. Finally, its rationality was verified by means of on-site opening test. Based on this large vertical quick opening closure, the automation level of domestic large vertical quick opening closure is improved. It has been applied well in the actual projects of pipeline stations.
At present, no special lifting equipment is available for large vertical quick opening closure at home and abroad, so it cannot be switched without the hoist. To solve this problem, existing medium and small blinds were innovatively designed from the aspects of power driven layout, material selection and structure optimization, the stress on the key components was analyzed by means of finite element analysis method. And consequently, one large vertical quick opening closure(PN11 MPa, DN 1 500) was developed. Its most significant feature is the function of automatic lifting and automatic rotation. And the lifting and rotation mechanisms are strong and stiff enough to satisfy safe operation. This large vertical quick opening closure can be opened easily by one person within 5 minutes. Finally, its rationality was verified by means of on-site opening test. Based on this large vertical quick opening closure, the automation level of domestic large vertical quick opening closure is improved. It has been applied well in the actual projects of pipeline stations.
引文
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[16]路海燕,侯杰,张玉娇.有限元分析在快开盲板盖设计中的应用[J].山东化工,2014,43(1):135-136.LU H Y,HOU J,ZHANG Y J.Finite element analysis in design of quick opening closure cover[J].Shandong Chemical Industry,2014,43(1):135-136.
[17]周淑敏,陈平,周天旭.基于VB.NET和Ansys的锁环式快开盲板结构参数化设计软件[J].化工机械,2016,43(1):47-50.ZHOU S M,CHEN P,ZHOU T X.Development of parametric design software for locking ring type quick opening closure based on VB.NET and Ansys[J].Chemical Engineering&Machinery,2016,43(1):47-50.
[18]周天旭,陈平,陈水莲,等.基于Ansys Workbench的快开盲板锁环分析及优化[J].化工机械,2013,40(4):464-486.ZHOU T X,CHEN P,CHEN S L,et al.Analysis and optimization of locking ring for quick-opening blind plate based on ansys workbench[J].Chemical Engineering&Machinery,2013,40(4):464-486.
[19]罗凡,陈伟忠,王磊,等.基于ABAQUS的快开盲板密封圈性能比较[J].油气储运,2016,35(8):836-842.LUO F,CHEN W Z,WANG L,et al.Performance comparison of sealing rings in fast-opening blinds based on ABAQUS[J].Oil&Gas Storage and Transportation,2016,35(8):836-842.
[20]张丽.基于有限元的卡带式快开盲板应力分析与可靠性研究[J].科学技术与工程,2010,35(10):8796-8799.ZHANG L.The reliability research and stress analysis about the quick opening closure with locked hoop by finite element method[J].Science Technology and Engineering,2010,35(10):8796-8799.
[21]李文勇,杨云兰,李猛,等.DN 1 422管道快开盲板用清管器缓冲装置的研制[J].油气储运,2017,36(2):231-235.LI W Y,YANG Y L,LI M,et al.Research and development of pig buffer device suitable for fast opening blind in DN 1 422pipeline[J].Oil&Gas Storage and Transportation,2017,36(2):231-235.
[22]陈平,王昫心,周淑敏,等.新型鞍形密封圈快开盲板结构设计和分析[J].石油化工设备,2017(3):14-20.CHEN P,WANG X X,ZHOU S M,et al.Structural design and analysis of quick opening end closure with improved saddleshaped sealing ring[J].Petro-Chemical Equipment,2017(3):14-20.
[23]石莹.新型天然气过滤器快开盲板橡胶密封圈仿真分析与性能试验[J].北京:北京化工大学,2015:1-96.SHI Y.Analysis and performance test on rubber ring of new type natural gas filter quick-opening closure[J].Beijing:Beijing University of Chemical Technology,2015:1-96.
[2]王立,刘占胜,周萍,等.大直径高压力快开盲板国产化研制[J].石化技术,2015,22(4):225-226.WANG L,LIU Z S,ZHOU P,et al.Localization development of large diameter and high pressure quick opening closure[J].Petrochemical Industry Technology,2015,22(4):225-226.
[3]杨云兰,邹峰,杨国义,等.MB-ZS安全自锁型快开盲板[J].石油科技论坛,2012,31(6):64-65.YANG Y L,ZOU F,YANG G Y,et al.MB-ZS safety selflocking quick-opening closure[J].Oil Forum,2012,31(6):64-65.
[4]YANAGIDA S,AKIRA S,MAKOTO A.Design of quick closure device for pressure vessels(Part 1)[J].Journal of High Pressure Institute of Japan,1994,32(4):200-2009.
[5]刘连伟,曲长龙.快开盲板的研制与应用[J].石油工程建设,2007,33(2):76-77.LIU L W,QU C L.Study on trilobate clamp-in type fast opening blank plate and its application[J].Petroleum Engineering Construction,2007,33(2):76-77.
[6]罗凡,俞国平,刘勤,等.德国KEMLOCK快开盲板安全联锁功能研究[J].机械制造,2010,48(9):57-59.LUO F,YU G P,LIU Q,et al.Research on safety interlock function of quick opening closure of KEMLOCK of Germany[J].MACHINERY,2010,48(9):57-59.
[7]杨莉娜,韩景宽,王念榕,等.中国LNG接收站的发展形势[J].油气储运,2016,35(11):1148-1153.YANG L N,HAN J K,WANG N R,et al.Development situations of LNG terminals in China[J].Oil&Gas Storage and Transportation,2016,35(11):1148-1153.
[8]陆家亮,赵素平.中国能源消费结构调整与天然气产业发展前景[J].天然气工业,2013,33(11):9-15.LU J L,ZHAO S P.Optimization of energy consumption structure and natural gas industry development prospect in China[J].Natural Gas Industry,2013,33(11):9-15.
[9]HAN B W,YIN X Y.Study on fire safety planning in Chinese petrochemical industry parks[J].Applied Mechanics and Materials,2013(260-261):279-283.
[10]张有渝,叶卫江,孙国秀,等.站场设备与管道组件的设计及制造[J].天然气与石油,2005,23(4):47-49.ZHANG Y Y,YE W J,SUN G X,et al.Design and fabrication of fittings at stations[J].Natural Gas and Oil,2005,23(4):47-49.
[11]谭东杰,李柏松,杨晓峥,等.中国石油油气管道设备国产化现状和展望[J].油气储运,2015,34(9):913-918.TAN D J,LI B S,YANG X Z,et al.Development and prospect of PetroChina’s pipeline equipment localization[J].Oil&Gas Storage and Transportation,2015,34(9):913-918.
[12]沈海阔,黄齐来,丁万,等.液压驱动滚动并联机构运动可行性与仿真分析[J].中南大学学报(自然科学版),2016,47(6):1906-1915.SHEN H K,HUANG Q L,DING W,et al.Locomotion feasibility and simulation analysis for a rolling parallel mechanism with hydraulic driven[J].Journal of Central South University(Science and Technology)2016,47(6):1906-1915.
[13]WU G C,LIU Y H,YANG D L,et al.Moment resisting performance analysis and structure optimization for electric actuator[J].Key Engineering Materials,2012(522):686-690.
[14]齐章京,杨志家,周侗,等.具有红外通信的智能电动执行机构控制器设计[J].化工自动化及仪表,2013,40(9):1099-1102,1133.QI Z J,YANG Z J,ZHOU T,et al.Design of intelligent controller for electric actuator with infrared communication[J].Control and Instruments in Chemical Industry,2013,40(9):1099-1102,1133.
[15]LYU F,DU H L,JIN H L,et al.The electric actuator’s fault diagnosis based on date fusion technology[J].IFAC Proceedings Volumes,2006,39(13):1015-1020.
[16]路海燕,侯杰,张玉娇.有限元分析在快开盲板盖设计中的应用[J].山东化工,2014,43(1):135-136.LU H Y,HOU J,ZHANG Y J.Finite element analysis in design of quick opening closure cover[J].Shandong Chemical Industry,2014,43(1):135-136.
[17]周淑敏,陈平,周天旭.基于VB.NET和Ansys的锁环式快开盲板结构参数化设计软件[J].化工机械,2016,43(1):47-50.ZHOU S M,CHEN P,ZHOU T X.Development of parametric design software for locking ring type quick opening closure based on VB.NET and Ansys[J].Chemical Engineering&Machinery,2016,43(1):47-50.
[18]周天旭,陈平,陈水莲,等.基于Ansys Workbench的快开盲板锁环分析及优化[J].化工机械,2013,40(4):464-486.ZHOU T X,CHEN P,CHEN S L,et al.Analysis and optimization of locking ring for quick-opening blind plate based on ansys workbench[J].Chemical Engineering&Machinery,2013,40(4):464-486.
[19]罗凡,陈伟忠,王磊,等.基于ABAQUS的快开盲板密封圈性能比较[J].油气储运,2016,35(8):836-842.LUO F,CHEN W Z,WANG L,et al.Performance comparison of sealing rings in fast-opening blinds based on ABAQUS[J].Oil&Gas Storage and Transportation,2016,35(8):836-842.
[20]张丽.基于有限元的卡带式快开盲板应力分析与可靠性研究[J].科学技术与工程,2010,35(10):8796-8799.ZHANG L.The reliability research and stress analysis about the quick opening closure with locked hoop by finite element method[J].Science Technology and Engineering,2010,35(10):8796-8799.
[21]李文勇,杨云兰,李猛,等.DN 1 422管道快开盲板用清管器缓冲装置的研制[J].油气储运,2017,36(2):231-235.LI W Y,YANG Y L,LI M,et al.Research and development of pig buffer device suitable for fast opening blind in DN 1 422pipeline[J].Oil&Gas Storage and Transportation,2017,36(2):231-235.
[22]陈平,王昫心,周淑敏,等.新型鞍形密封圈快开盲板结构设计和分析[J].石油化工设备,2017(3):14-20.CHEN P,WANG X X,ZHOU S M,et al.Structural design and analysis of quick opening end closure with improved saddleshaped sealing ring[J].Petro-Chemical Equipment,2017(3):14-20.
[23]石莹.新型天然气过滤器快开盲板橡胶密封圈仿真分析与性能试验[J].北京:北京化工大学,2015:1-96.SHI Y.Analysis and performance test on rubber ring of new type natural gas filter quick-opening closure[J].Beijing:Beijing University of Chemical Technology,2015:1-96.