纱布折叠包装一体输送连线机的设计
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摘要
目的为了提高纱布的生产效率和增加运行系统的稳定性。方法提出一种折叠包装一体输送连线机,通过2根输送带夹持着纱布片运送到包装机输送带表面,并在置料板和压料板对纱布片进行翻转和挤压处理后,将其平稳放置于包装机输送带,且在夹取纱布片时采用分料轮与下输送带主动轮的间隙配合来实现。结果加工测试结果表明,实现了纱布片折叠机和包装机自动连线化生产,在纱布的实际加工生产中有着较高的实用价值,同时也为生产设备达到最佳使用效果打好基础,进一步提高了产品质量。结论节省了人工成本,提高了工作效率,避免了生产过程中纱布片被污染,为加工出满足各项指标的产品提供一流的设备,更大程度地提高产品质量。
The work aims to improve the production efficiency of the gauze and increase the stability of the operation system. A folding and packaging integrated conveying and connecting machine was proposed, which was conveyed to the surface of the conveyor belt of the packaging machine by two conveyor belts holding the gauze sheets. After turned over and extruded by the material placing plate and the material pressing plate, the gauze sheets were placed on the conveyor belt of the packaging machine smoothly, and the clearance fit between the divider wheel and the lower conveyor belt driving wheel was achieved when the gauze sheets were clamped. The processing test results showed that the gauze sheet folding machine and the packaging machine were automatically connected and produced, which had high practical value in the actual processing and production of gauze, and laid a foundation for the best use effect of the production equipment, further improving the product quality. It saves labor costs, improves work efficiency, avoids contamination of gauze sheets during production, provides first-class equipment for processing products that meet various indicators, and improves product quality to a greater extent.
The work aims to improve the production efficiency of the gauze and increase the stability of the operation system. A folding and packaging integrated conveying and connecting machine was proposed, which was conveyed to the surface of the conveyor belt of the packaging machine by two conveyor belts holding the gauze sheets. After turned over and extruded by the material placing plate and the material pressing plate, the gauze sheets were placed on the conveyor belt of the packaging machine smoothly, and the clearance fit between the divider wheel and the lower conveyor belt driving wheel was achieved when the gauze sheets were clamped. The processing test results showed that the gauze sheet folding machine and the packaging machine were automatically connected and produced, which had high practical value in the actual processing and production of gauze, and laid a foundation for the best use effect of the production equipment, further improving the product quality. It saves labor costs, improves work efficiency, avoids contamination of gauze sheets during production, provides first-class equipment for processing products that meet various indicators, and improves product quality to a greater extent.
引文
[1]瞿应良,杨晓春.紧急止血纱布对猪致死性股动脉出血的止血作用[J].黑龙江畜牧兽医,2017(8):128-130.QU Ying-liang,YANG Xiao-chun.Hemostatic Effect of Emergency Hemostatic Gauze on Swine Fatal Femoral Artery Hemorrhage[J].Heilongjiang Animal Science and Veterinary Medicine,2017(8):128-130.
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[4]栗洪彬,吴忠慧,董璐璐,等.载布洛芬医用纱布的制备及性能研究[J].棉纺织技术,2017,45(5):67-70.LI Hong-bin,WU Zhong-hui,DONG Lu-lu,et al.Preparation and Property Study of Medical Gauze Carrying Ibuprofen[J].Cotton Textile Technology,2017,45(5):67-70.
[5]蒋琪霞,朱礼霞,李晓华,等.泡沫与纱布填充敷料在负压伤口治疗中的应用比较[J].护理学杂志,2014,29(6):16-18.JIANG Qi-xia,ZHU Li-xia,LI Xiao-hua,et al.Foam Versus Gauze Dressing as a Wound Filler During Negative-pressure Wound Therapy[J].Journal of Nursing Science,2014,29(6):16-18.
[6]秦益民,朱长俊,冯德明,等.海藻酸钙医用敷料与普通棉纱布的性能比较[J].纺织学报,2007,28(3):45-48.QIN Yi-min,Zhu Chang-jun,FENG De-ming,et al.Comparison of the Properties of Calcium Alginate Wound Dressing and Cotton Gauze[J].Journal of Textile Research,2007,28(3):45-48.
[7]双群,王明霞.一种新型非织造布二次重复折叠机[J].纺织机械,2014(2):33-35.SHUANG Qun,WANG Ming-xia.A New Type of Nonwoven Secondary Folding Machine[J].Textile Machinery,2014(2):33-35.
[8]汪旭.包装机传动功率自动检测的研究与实践[J].渤海大学学报(自然科学版),2016,37(4):381-384.WANG Xu.Research and Practice on Automatic Detection of Transmission Power of Packing Machine[J].Journal of Bohai University(Natural Science Edition),2016,37(4):381-384.
[9]唐露新.数控折叠机电液同步控制机构的研究与应用[J].机床与液压,2000(3):30-31.TANG Lu-xin.Research and Application of CNC Folding and Electro-Hhydraulic Synchronous Control Mechanism[J].Machine Tool&Hydraulics,2000(3):30-31.
[10]吕胜利,刘平,杨广珺,等.折叠机翼展开过程气动特性实验研究[J].飞行力学,2013,31(1):80-83.LYU Sheng-li,LIU Ping,YANG Guang-jun,et al.Experimental Study of Aerodynamic Characteristics in Floding Wings Deployment Process[J].Flight Dynamics,2013,31(1):80-83.
[11]刘路明,邹鹏达.基于PLC的饼干包装自动生产线输送控制系统[J].制造业自动化,2017,39(11):138-140.LIU Lu-ming,ZOU Peng-da.Automatic Control System of Biscuit Packaging Automatic Production Line Based on PLC[J].Manufacturing Automation,2017,39(11):138-140.
[12]赵伟,粱楠,姚郑斌,等.基于机器人码垛系统的输送车设计[J].盐业与化工,2015,44(9):43-45.ZHAO Wei,LIANG Lan,YAO Zhen-bin,et al.Transport Carriers Design Based on Robotic Palletizing System[J].Journal of Salt and Chemical Industry,2015,44(9):43-45.
[13]杨业栋,闫金成,胡冬泉,等.自动折叠连续轧面机的设计与应用[J].包装与食品机械,2016,34(5):43-46.YANG Ye-dong,YAN Jin-cheng,HU Dong-quan,et al.Design and Application of Auto-continuous Steering Dough Press Equipment[J].Packaging and Food Machinery,2016,34(5):43-46.
[14]周金钢,彭东林,郑方燕,等.基于STM32F4的时栅数控分度转台控制系统设计[J].电子器件,2015,38(5):1138-1142.ZHOU Jin-gang,PENG Dong-lin,ZHEN Fang-yan,et al.Design of Control System for High Precision Time Grating NC Rotary Table Based on STM32F4[J].Chinese Journal of Electron Devices,2015,38(5):1138-1142.
[15]张强,吴泽光,祁秀,等.刮板输送机远程动态监测及故障诊断系统研究[J].仪表技术与传感器,2016(5):51-53.ZHANG Qiang,WU Ze-guang,QI Xiu,et al.Research on Remote Dynamic Monitoring and Fault Diagnosis System for Scraper Conveyor[J].Instrument Technique and Sensor,2016(5):51-53.
[2]吕秋兰,王晓东.可溶性止血纱布的制备及其凝血作用研究[J].临床医药文献电子杂志.2016,21(3):4327-4328.LYU Qiu-lan,WANG Xiao-dong.Study on the Preparation of Soluble Hemostatic Gauze and Its Coagulation Effect[J].Journal of Clinical Medical,2016,21(3):4327-4328.
[3]李庆隆,高峻鹰,郭建茹,等.可吸收止血纱布在口服阿司匹林老年患者拔牙时止血作用的临床观察[J].中国煤炭工业医学杂志,2015(4):545-547.LI Qing-long,GAO Jun-ying,GUO Jian-ru,et al.Clinical Observation of Hemostatic Effect of Absorbable Hemostatic Gauze in Elderly Patients with Oral Aspirin[J].Chinese Journal of Coal Industry Medicine,2015(4):545-547.
[4]栗洪彬,吴忠慧,董璐璐,等.载布洛芬医用纱布的制备及性能研究[J].棉纺织技术,2017,45(5):67-70.LI Hong-bin,WU Zhong-hui,DONG Lu-lu,et al.Preparation and Property Study of Medical Gauze Carrying Ibuprofen[J].Cotton Textile Technology,2017,45(5):67-70.
[5]蒋琪霞,朱礼霞,李晓华,等.泡沫与纱布填充敷料在负压伤口治疗中的应用比较[J].护理学杂志,2014,29(6):16-18.JIANG Qi-xia,ZHU Li-xia,LI Xiao-hua,et al.Foam Versus Gauze Dressing as a Wound Filler During Negative-pressure Wound Therapy[J].Journal of Nursing Science,2014,29(6):16-18.
[6]秦益民,朱长俊,冯德明,等.海藻酸钙医用敷料与普通棉纱布的性能比较[J].纺织学报,2007,28(3):45-48.QIN Yi-min,Zhu Chang-jun,FENG De-ming,et al.Comparison of the Properties of Calcium Alginate Wound Dressing and Cotton Gauze[J].Journal of Textile Research,2007,28(3):45-48.
[7]双群,王明霞.一种新型非织造布二次重复折叠机[J].纺织机械,2014(2):33-35.SHUANG Qun,WANG Ming-xia.A New Type of Nonwoven Secondary Folding Machine[J].Textile Machinery,2014(2):33-35.
[8]汪旭.包装机传动功率自动检测的研究与实践[J].渤海大学学报(自然科学版),2016,37(4):381-384.WANG Xu.Research and Practice on Automatic Detection of Transmission Power of Packing Machine[J].Journal of Bohai University(Natural Science Edition),2016,37(4):381-384.
[9]唐露新.数控折叠机电液同步控制机构的研究与应用[J].机床与液压,2000(3):30-31.TANG Lu-xin.Research and Application of CNC Folding and Electro-Hhydraulic Synchronous Control Mechanism[J].Machine Tool&Hydraulics,2000(3):30-31.
[10]吕胜利,刘平,杨广珺,等.折叠机翼展开过程气动特性实验研究[J].飞行力学,2013,31(1):80-83.LYU Sheng-li,LIU Ping,YANG Guang-jun,et al.Experimental Study of Aerodynamic Characteristics in Floding Wings Deployment Process[J].Flight Dynamics,2013,31(1):80-83.
[11]刘路明,邹鹏达.基于PLC的饼干包装自动生产线输送控制系统[J].制造业自动化,2017,39(11):138-140.LIU Lu-ming,ZOU Peng-da.Automatic Control System of Biscuit Packaging Automatic Production Line Based on PLC[J].Manufacturing Automation,2017,39(11):138-140.
[12]赵伟,粱楠,姚郑斌,等.基于机器人码垛系统的输送车设计[J].盐业与化工,2015,44(9):43-45.ZHAO Wei,LIANG Lan,YAO Zhen-bin,et al.Transport Carriers Design Based on Robotic Palletizing System[J].Journal of Salt and Chemical Industry,2015,44(9):43-45.
[13]杨业栋,闫金成,胡冬泉,等.自动折叠连续轧面机的设计与应用[J].包装与食品机械,2016,34(5):43-46.YANG Ye-dong,YAN Jin-cheng,HU Dong-quan,et al.Design and Application of Auto-continuous Steering Dough Press Equipment[J].Packaging and Food Machinery,2016,34(5):43-46.
[14]周金钢,彭东林,郑方燕,等.基于STM32F4的时栅数控分度转台控制系统设计[J].电子器件,2015,38(5):1138-1142.ZHOU Jin-gang,PENG Dong-lin,ZHEN Fang-yan,et al.Design of Control System for High Precision Time Grating NC Rotary Table Based on STM32F4[J].Chinese Journal of Electron Devices,2015,38(5):1138-1142.
[15]张强,吴泽光,祁秀,等.刮板输送机远程动态监测及故障诊断系统研究[J].仪表技术与传感器,2016(5):51-53.ZHANG Qiang,WU Ze-guang,QI Xiu,et al.Research on Remote Dynamic Monitoring and Fault Diagnosis System for Scraper Conveyor[J].Instrument Technique and Sensor,2016(5):51-53.