振动填料辅助介质对微粉填充过程影响的实验研究
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摘要
对矿石成分做光谱分析时需将矿粉紧实地填充到实验碳棒中,为增强填充效果,本文提出添加辅助介质的二维振动填料法对微粉进行填充,运用离散单元法建立微粉力学接触模型,通过EDEM软件构建微粉颗粒模型并对填充过程进行仿真模拟。选用玛瑙球作为辅助介质,在参考振动填料法主要参数(振动频率和振动时间)的基础上,利用仿真模型模拟了颗粒尺寸为50～150mm矿粉微粒混合物的填充过程(填充空腔体积1 cm~3),其中振动频率为60～80 Hz,振动时间为10～15 s;分析了振动频率、振动时间等影响因素对微粉填充率和填充密度的影响规律,并采用自制实验台对仿真模型进行了振动填料实验验证。结果表明:加入辅助介质的振动填料填充紧实,填充质量可满足实验需要,为其他粉体填料提供借鉴和参考。
In the spectral analysis experiments of ore composition, the ore powders should be tightly filled into the test carbon rod.To enhance the filling effect of micro powders, the two-dimensional vibrating filler method added by auxiliary medium was introduced for filling and compacting. The mechanical contact model of micro-powders was established by discrete element method, and the particle model of micro-powders was constructed and simulation by EDEM software. By considering the main parameters of vibration packing(vibration frequency and vibration time), the two-dimensional vibrating filling process of the mixture ore powders in the particle sizes of50～150 冚m was simulated by using agate ball as the auxiliary medium in the cavity volume of 1 cm~3, when the vibration frequency was60～80 Hz and the vibration time was 10～15 s; the influencing factors of vibration frequency and vibration time on the filling rate and packing density of micro-powders were analyzed and discussed; finally, the simulation was verified by vibratory packing experiment in the self-made table. The results show that the filling material is compacted in two-dimensional vibrating filler method added by auxiliary medium, and the filling quality can meet the test requirements. The validity of simulation model is verified by experiment, providing a reference for other powder fillers.
In the spectral analysis experiments of ore composition, the ore powders should be tightly filled into the test carbon rod.To enhance the filling effect of micro powders, the two-dimensional vibrating filler method added by auxiliary medium was introduced for filling and compacting. The mechanical contact model of micro-powders was established by discrete element method, and the particle model of micro-powders was constructed and simulation by EDEM software. By considering the main parameters of vibration packing(vibration frequency and vibration time), the two-dimensional vibrating filling process of the mixture ore powders in the particle sizes of50～150 冚m was simulated by using agate ball as the auxiliary medium in the cavity volume of 1 cm~3, when the vibration frequency was60～80 Hz and the vibration time was 10～15 s; the influencing factors of vibration frequency and vibration time on the filling rate and packing density of micro-powders were analyzed and discussed; finally, the simulation was verified by vibratory packing experiment in the self-made table. The results show that the filling material is compacted in two-dimensional vibrating filler method added by auxiliary medium, and the filling quality can meet the test requirements. The validity of simulation model is verified by experiment, providing a reference for other powder fillers.
引文
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[7] Liu Y. Segregation Behavior of Particles under Vertical Pendulum Vibration[Dissertation]. Anshan:University of Science and Technology Liaoning, 2016(刘莹.垂直摆振下物料颗粒的分层行为研究[学位论文].鞍山:辽宁科技大学, 2016)
[8] Guo C R. Study on the Separation Phenomena and Formation Mechanism of Granular Materials in Vibration Environment[Dissertation]. Guiyang:Guizhou University,2006(郭长睿.颗粒物质在振动环境中的分离现象及形成机理研究[学位论文].贵阳:贵州大学, 2006)
[9] Wu J. Segregation and Convection in Vibrated Granular Beds[Dissertation]. Harbin:Harbin Institute of Technology, 2007(吴晶.振动颗粒的分离与对流[学位论文].哈尔滨:哈尔滨工业大学, 2007)
[10] Fan S W, Xu Y D, Zhang L T, et al. Effect of vibration frequency and time on packed density of powder.Refractory, 2005, 39(2):123(范尚武,徐永东,张立同,等.振动频率和振动时间对粉料填充密度的影响.耐火材料, 2005, 39(2):123)
[11] Liang Z H, Liu Q Z, Ma L, et al. Simulation on filling density of titanium powder in vibration forming based on EDEM. Powder Metall Ind, 2017, 27(4):31(梁增华,刘邱祖,马麟,等.基于EDEM的钛粉在振动成形中的填充密度模拟研究.粉末冶金工业, 2017,27(4):31)
[12] Liu B, Ma L, Liu Q Z, et al. Effect of vibration performance on packing density of NdFeB magnet powder base on EDEM. China Powder Sci Technol, 2017, 23(4):72(刘波,马麟,刘邱祖,等.基于EDEM的振动特性对钕铁硼永磁粉体填充密度的影响.中国粉体技术, 2017,23(4):72)
[13] Liu Q Z, Ma L, Dong K K, et al. EDEM simulation research on effect of vibration characteristic on particle mixing uniformity. China Powder Sci Technol, 2017,23(4):27(刘邱祖,马麟,董凯凯,等.振动特性对颗粒混合均匀性影响的EDEM模拟.中国粉体技术, 2017, 23(4):27)
[14] Tao M, Xu H J. Texture, water content and formation mechanism of agate. Acta Petrol Miner, 2016, 35(2):333(陶明,徐海军.玛瑙的结构、水含量和成因机制.岩石矿物学杂志, 2016, 35(2):333)
[15] Sun Q C, Wang G Q. Introduction to the Mechanics of Granular Matter. Beijing:Science Press, 2009(孙其诚,王光谦.颗粒物质力学导论.北京:科学出版社, 2009)
[16] Wang G Q, Hao W J, Wang J X. Discrete Element Method and its Practice on EDEM. Xi'an:Northwest Polytechnic University Press, 2010(王国强,郝万军,王继新.离散单元法及其在EDEM上的实践.西安:西北工业大学出版社, 2010)
[2] Jiang Z H, Lu K Q, Hou M Y, et al. Sandwich-like segregation in vertically vibrated binary granular mixtures.Acta Phys Sin, 2003, 52(9):2244(姜泽辉,陆坤权,厚美瑛,等.振动颗粒混合物中的三明治式分离.物理学报, 2003, 52(9):2244)
[3] Zhang F W, Wang L, Liu C P, et al. The rising motion of grains in a vibrating pipe. Acta Phys Sin, 2014, 63(1):014501(张富翁,王立,刘传平,等.竖直振动管中颗粒的上升运动.物理学报, 2014, 63(1):014501)
[4] Zhao L L, Liu C S, Yan J X, et al. Numerical simulation of particle segregation behavior in different vibration modes.Acta Phys Sin, 2010, 59(4):2582(赵啦啦,刘初升,闫俊霞,等.不同振动模式下颗粒分离行为的数值模拟.物理学报, 2010, 59(4):2582)
[5] Kong W S, Hu L, Mei B, et al. Convection flow in 2D vertically oscillated granular layers. Phys Exp, 2007,27(6):18(孔维姝,胡林,梅波,等.竖直振动激励下的准二维容器中颗粒物质的对流运动.物理实验, 2007, 27(6):18)
[6] Wang Z Y, Zhou W, Yang L F, et al. Numerical simulation of the microscopic mechanism of the particle separation under the condition of horizontal vibration. J Vibr Shock,2016, 35(16):24(王振宇,周伟,杨利福,等.水平振动情况下颗粒系统振动分离机理的离散元数值研究.振动与冲击, 2016,35(16):24)
[7] Liu Y. Segregation Behavior of Particles under Vertical Pendulum Vibration[Dissertation]. Anshan:University of Science and Technology Liaoning, 2016(刘莹.垂直摆振下物料颗粒的分层行为研究[学位论文].鞍山:辽宁科技大学, 2016)
[8] Guo C R. Study on the Separation Phenomena and Formation Mechanism of Granular Materials in Vibration Environment[Dissertation]. Guiyang:Guizhou University,2006(郭长睿.颗粒物质在振动环境中的分离现象及形成机理研究[学位论文].贵阳:贵州大学, 2006)
[9] Wu J. Segregation and Convection in Vibrated Granular Beds[Dissertation]. Harbin:Harbin Institute of Technology, 2007(吴晶.振动颗粒的分离与对流[学位论文].哈尔滨:哈尔滨工业大学, 2007)
[10] Fan S W, Xu Y D, Zhang L T, et al. Effect of vibration frequency and time on packed density of powder.Refractory, 2005, 39(2):123(范尚武,徐永东,张立同,等.振动频率和振动时间对粉料填充密度的影响.耐火材料, 2005, 39(2):123)
[11] Liang Z H, Liu Q Z, Ma L, et al. Simulation on filling density of titanium powder in vibration forming based on EDEM. Powder Metall Ind, 2017, 27(4):31(梁增华,刘邱祖,马麟,等.基于EDEM的钛粉在振动成形中的填充密度模拟研究.粉末冶金工业, 2017,27(4):31)
[12] Liu B, Ma L, Liu Q Z, et al. Effect of vibration performance on packing density of NdFeB magnet powder base on EDEM. China Powder Sci Technol, 2017, 23(4):72(刘波,马麟,刘邱祖,等.基于EDEM的振动特性对钕铁硼永磁粉体填充密度的影响.中国粉体技术, 2017,23(4):72)
[13] Liu Q Z, Ma L, Dong K K, et al. EDEM simulation research on effect of vibration characteristic on particle mixing uniformity. China Powder Sci Technol, 2017,23(4):27(刘邱祖,马麟,董凯凯,等.振动特性对颗粒混合均匀性影响的EDEM模拟.中国粉体技术, 2017, 23(4):27)
[14] Tao M, Xu H J. Texture, water content and formation mechanism of agate. Acta Petrol Miner, 2016, 35(2):333(陶明,徐海军.玛瑙的结构、水含量和成因机制.岩石矿物学杂志, 2016, 35(2):333)
[15] Sun Q C, Wang G Q. Introduction to the Mechanics of Granular Matter. Beijing:Science Press, 2009(孙其诚,王光谦.颗粒物质力学导论.北京:科学出版社, 2009)
[16] Wang G Q, Hao W J, Wang J X. Discrete Element Method and its Practice on EDEM. Xi'an:Northwest Polytechnic University Press, 2010(王国强,郝万军,王继新.离散单元法及其在EDEM上的实践.西安:西北工业大学出版社, 2010)