车圈圆形焊缝全自动焊接设备的设计
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摘要
为了解决车圈圆形焊缝焊接难度较大,人工焊接效率低且易焊偏等问题,设计了一种车圈全自动焊接装置,包括机架、工件夹紧装置和横向驱动装置,焊枪和车圈工件分别安装在各自夹紧装置上,驱动装置驱动焊枪纵向移动靠近工件进行焊接,同时驱动装置使工件夹紧装置转动,实现车圈圆形焊缝连续焊接,不仅提高了焊接效率且能防止焊接偏离,保证焊接质量,由于焊枪不需要转动,其电源线也不易出现卷绕问题。设备已应用到实际生产中,有效地降低了工人的劳动强度且操作安全,效果较好。
In order to solve the problems caused by manual welding,a fully automatic welding device for the rim is designed, including a frame, a workpiece clamping device and a lateral driving device. The welding torch and the rim workpiece are respectively mounted on the clamping device, and the driving device makes the welding torch Longitudinal movement, close to the rim workpiece for welding, while the drive device rotates the workpiece clamping device to achieve continuous welding of the rim circular weld, the efficiency is greatly improved, and the welding deviation can be prevented to ensure the consistency of the welding quality. The equipment has been used in actual production, which can effectively reduce the labor intensity of workers and safe operation, and the effect is better.
In order to solve the problems caused by manual welding,a fully automatic welding device for the rim is designed, including a frame, a workpiece clamping device and a lateral driving device. The welding torch and the rim workpiece are respectively mounted on the clamping device, and the driving device makes the welding torch Longitudinal movement, close to the rim workpiece for welding, while the drive device rotates the workpiece clamping device to achieve continuous welding of the rim circular weld, the efficiency is greatly improved, and the welding deviation can be prevented to ensure the consistency of the welding quality. The equipment has been used in actual production, which can effectively reduce the labor intensity of workers and safe operation, and the effect is better.
引文
[1] 胡孔元,朱华炳.双臂数控焊接机控制系统设计[J].组合机床与自动化加工技术,2014(3):93-95.
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[3] 闫臣,杨忠惠,刘文虎,等.大口径X80 钢管单焊枪自动焊工艺[J].焊接技术,2010,39(12):40-43.
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[5] 赵建平,汪永超,夏吉兵,等.面向绿色制造的机床夹具优化选择研究[J].组合机床与自动化加工技术,2013(12):126-129.
[6] 叶寒,郭映芝,刘华,等.制动器箱体零件液压自动夹具的设计[J].组合机床与自动化加工技术,2016 (5):147-150.
[7] 刘小峰,刘润青,张学武.大型储罐倒装自动焊焊接工艺[J].焊接技术,2012,41(1):62-63.
[2] 杨丽,黄燕梅,宋建武.数控环缝自动焊接机设计[J].焊接技术,2013,43(3):38-40.
[3] 闫臣,杨忠惠,刘文虎,等.大口径X80 钢管单焊枪自动焊工艺[J].焊接技术,2010,39(12):40-43.
[4] 丛明,刘冬,杜宇,等.PLC 伺服控制在太阳能电池组件搬运机械手中的应用[J].组合机床与自动化加工技术,2011(9):66-69.
[5] 赵建平,汪永超,夏吉兵,等.面向绿色制造的机床夹具优化选择研究[J].组合机床与自动化加工技术,2013(12):126-129.
[6] 叶寒,郭映芝,刘华,等.制动器箱体零件液压自动夹具的设计[J].组合机床与自动化加工技术,2016 (5):147-150.
[7] 刘小峰,刘润青,张学武.大型储罐倒装自动焊焊接工艺[J].焊接技术,2012,41(1):62-63.