陶瓷3D打印模型设计技术回顾与展望
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摘要
本文回顾了以往陶瓷3D打印模型设计技术并介绍了今后陶瓷3D打印模型技术的发展趋势,详细描述了陶瓷熔融沉积成型技术、立体光刻成型技术、选择性激光烧结技术、三维打印技术以及层压实体成型技术等方面的特点。面对陶瓷3D打印模型设计及工艺所存在的问题,对3D打印技术在陶瓷领域未来的发展方向进行了展望。
This paper reviews the history of ceramic model 3 D printing and introduces the development trend of ceramic model 3 D printing in the future. It describes the characteristics of ceramic fused deposition molding, three-dimensional photolithography, selective laser sintering, three-dimensional printing, laminating solid forming, etc. To solve the problems of ceramic 3 D printing model design and process, the development direction of 3 D printing technology in ceramic field is predicted.
This paper reviews the history of ceramic model 3 D printing and introduces the development trend of ceramic model 3 D printing in the future. It describes the characteristics of ceramic fused deposition molding, three-dimensional photolithography, selective laser sintering, three-dimensional printing, laminating solid forming, etc. To solve the problems of ceramic 3 D printing model design and process, the development direction of 3 D printing technology in ceramic field is predicted.
引文
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[34]DUFAUD O,CORBEL S.Rheological properties of PZTsuspensions for stereolithography[J].Journal of the European Ceramic Society,2002,22(13):2081-2092.
[35]BEAMAN J J,DECKARD C R.Selective laser sintering with assisted powder handling:US,5053090[P].1991.
[36]WILKES J I.Selektives Laserschmelzen zur generativen Herstellung von Bauteilen aus hochfester Oxidkeramik[D].RWTH Aachen,2009.
[37]REGENFUSS P,STREEK A,ULLMANN F,et al.Principles of laser micro sintering[J].Rapid Protoyping Journal,2007,13(4):204-212.
[38]EXNER H,HORN M,STREEK A.Laser micro sintering:A new method to generate metal and ceramic parts of high resolution with sub-micrometer powder[J].Virtual&Physical Prototyping,2008,3(1):3-11.
[39]TAY B J\,EVANS J R G,EDIRISINGHE M J.Solid freeform fabrication of ceramics[J].International Materials Reviews,2003,48(6):341-370.
[2]黄健,姜山.3D打印技术将掀起“第三次工业革命”[J].新材料产业,2013,(1):62-67.HUANG J,JIANG S.Advanced Materials Industry,2013,(1):62-67.
[3]李渊博.3D打印技术与写实雕塑艺术关系的思考[D].北京:中央美术学院2014.
[4]MATTEO P,MASSIMILIANO V,CLAUDIO B.Effect of porosity of cordierite preforms on microstructure and mechanical strength of co-continuous ceramic composites[J].Journal of the European Ceramic Society,2007,27:131-141.
[5]ECKEL Z C,ZHOU Chaoyin,MARTIN J H,et al.Additive manufacturing of polymer-derived ceramics[J].Science,2015,351(6268):58-62.
[6]JEE H J,SACHS E.A visual simulation technique for 3Dprinting[J].Advances in Engineering Software,2000,31(2):97-106.
[7]ZHAO X L,EVANS J R G,EDIRISINGHE M J,et al.Direct ink-jet printing of vertical walls[J].Journal of the American Ceramic Society,2002,85(8):2113-2115.
[8](美)胡迪利普森,梅尔芭库曼,赛迪研巧院专家组译[M].3D打印:从想象到现实.北京:中信出版社,2013.
[9]谢志鹏,薄铁柱.先进陶瓷快速无模成型技术的研究与进展[J].中国陶瓷工业,2011,18(2):16-21.XIE Z P,BO T Z.China Ceramic Industry,2011,18(2):16-21.
[10]中国机械工程学会.3D打印打印未来[M].北京:中国科学技术出版社,2013.
[11]王雪莹.3D打印技术与产业的发展及前景分析[J].中国高新技术企业,2012,(26):3-5.WANG XY.China's High-Tech Enterprises,2012,(26):3-5.
[12]PANDEY P,REDDY N V,DHANDE S.Real time adaptive slicing for fused deposition modeling[J].International Journal of Machine Tools and Manufacture,2003,43(1):61-71.
[13]PANDEY P,REDDY N V,DHANDE S G.Slicing procedures in layered manufacturing:A review[J].Rapid Prototyping Journal,2003,9(5):274-288.
[14]吝战军.结构拓扑优化设计密度惩罚法与水平集法[D].山东建筑大学,2010.
[15]DANFORT S.Fused deposition of ceramics:A new technique for the rapid fabrication of ceramic components[J].Materials Technology,1995(10):131-149.
[16]LEU M C,TANG L,DEUSER B,et al.Freeze-form extrusion fabrication of composite structures[C]//Proceedings of the Solid Freeform Fabrication Symposium,Austin,TX,USA,2011.
[17]SCHLORDT T,SCHWANKE S,KEPPNER F,et al.Robocasting of alumina hollow filament lattice structures[J].Journal of the European Ceramic Society,2013,33(15-16):3243-3248.
[18]ZOCCA A,COLOMBO P,GOMES C M,et al.Additive manufacturing of ceramics:Issues,potentialities,and opportunities[J].Journal of the American Ceramic Society,2015,98(7):1983-2001.
[19]ZANCHETTA Z E,CATTALDOA M,FRANCHIN G,et al.Stereolithography of Si OC ceramic microcomponents[J].Advanced Materials,2016,28(2):370-376.
[20]ZHOU M,LIU W,WU H,et al.Preparation of a defectfree alumina cutting tool via additive manufacturing based on stereolithography-Optimization of the drying and debinding processes[J].Ceramices International,2016,42(10):11598-11602.
[21]BLAN W,LI D,LIAN Q,et al.Fabrication of a bio-inspried beta-tricalcium phosphate/collagem scaffold based on ceramic stereolithography and gel casting for osreochondral tissue engineering[J].Rapid Prototyping Journal,2012,18(1):68-80.
[22]GAO F,YANG S,HAO P,et al.suspension stability and fractal patterns:a comparison using hydroxyapatite[J].Journal of the American Ceramic Society,2010,94(3):704-712.
[23]GENTRY S P,HALLORA J W.Depth and width of cured lines in photopolymerizable ceramic suspensions[J].Journal of the European Ceramic Society,2013,33(10):1981-1988.
[24]CHOPRA K,MUMMERY P M,GOUGH B J E D.Gelcast glass-ceramic tissue scaffolds of controlled architecture produced via stereolithography of moulds[J].Biofabrication,2012,4(4):045002.
[26]FANG N,SUN C,ZHANG X.Diffusion-limited photopolymerization in scanning micro-stereolithography[J].Applied Physics A,2004,79(8):1839-1842.
[27]WOZNIAK M,HAZAN Y D,GRAULE T.Rheology of UV curable colloidal silica dispersions for rapid prototyping applications[J].Journal of the European Ceramic Society,2011,31(13):2221-2229.
[28]BAE C J,HALLORAN J W.Influence of residual monomer on cracking in ceramics fabricated by stereolithography[J].International Journal of Applied Ceramic Technology,2011,8(6):1289-1295.
[29]HASSANIN H,OSTADI H,JIANG K.Surface roughness and geometrical characterization of ultra-thick micro moulds for ceramic micro fabrication using soft lithography[J].The International Journal of Advanced Manufacturing Technology,2013,67(9):2293-2300.
[30]TIAN X,ZHANG W,LI D,et al.Reaction-bonded Si C derived from resin precursors by stereolithography[J].Ceramics International,2012,38(1):589-597.
[31]GRIFFITH M L,HALLORAN J W.Freeform Fabrication of Ceramics Via Stereolithography[J].Journal of the American Ceramic Society,1996,79(10):2601-2608.
[32]Wang J C.A novel fabrication method of high strength alumina ceramic parts based on solvent-based slurry stereolithography and sintering[J].International Journal of Precision Engireering and Manufacturing,2013,14(3):485-491.
[33]GUO N,LEU M C.Additive manufacturing:Technology,applications and research needs[J].Frontiers of Mechanical Engineering,2013,8(3):215-243.
[34]DUFAUD O,CORBEL S.Rheological properties of PZTsuspensions for stereolithography[J].Journal of the European Ceramic Society,2002,22(13):2081-2092.
[35]BEAMAN J J,DECKARD C R.Selective laser sintering with assisted powder handling:US,5053090[P].1991.
[36]WILKES J I.Selektives Laserschmelzen zur generativen Herstellung von Bauteilen aus hochfester Oxidkeramik[D].RWTH Aachen,2009.
[37]REGENFUSS P,STREEK A,ULLMANN F,et al.Principles of laser micro sintering[J].Rapid Protoyping Journal,2007,13(4):204-212.
[38]EXNER H,HORN M,STREEK A.Laser micro sintering:A new method to generate metal and ceramic parts of high resolution with sub-micrometer powder[J].Virtual&Physical Prototyping,2008,3(1):3-11.
[39]TAY B J\,EVANS J R G,EDIRISINGHE M J.Solid freeform fabrication of ceramics[J].International Materials Reviews,2003,48(6):341-370.