原油储罐防沉积用旋转喷射搅拌器研发进展
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摘要
由于原油组成的复杂性,在储存过程中难免会形成油泥沉积罐底,影响储罐的安全、经济运营,加装旋转喷射搅拌器是解决罐储原油出现分层和沉积的有效方法。按照驱动类型和速度控制原理的不同,首次从结构组成、工作原理、应用研究状况及优缺点等多方面对比了国内外多种旋转喷射搅拌器,指出目前旋转喷射搅拌器的国产化研究存在研究方向单一、对关键问题认识不足等问题。借鉴国外先进的旋转喷射搅拌器设计理念,提出了结构创新设计方案,以促进石油储运工程领域旋转喷射搅拌技术的进步。
Due to the complex composition of crude oil, oil sludge inevitably deposits at the bottom of the tank in the storage process of crude oil, and consequently the operation safety and economy of storage tanks are impacted. The effective technology to solve the stratification and deposition in the crude oil tanks is to install a rotary jet mixer. In this paper, various domestic and foreign rotary jet mixers were, for the first time, illustrated and compared from the aspects of structural component, working principle, application research situation, advantages and disadvantages according to the driving types and speed control principles. It was pointed out that the domestic research on the localization of rotary jet mixers in China was limited by simple research direction and insufficient understanding on the key issues. Then, a design plan for structure innovation was proposed referring to the foreign advanced design concept of rotary jet mixer, so as to promote the development of rotary jet mixing technologies in the field of oil storage and transportation engineering.
Due to the complex composition of crude oil, oil sludge inevitably deposits at the bottom of the tank in the storage process of crude oil, and consequently the operation safety and economy of storage tanks are impacted. The effective technology to solve the stratification and deposition in the crude oil tanks is to install a rotary jet mixer. In this paper, various domestic and foreign rotary jet mixers were, for the first time, illustrated and compared from the aspects of structural component, working principle, application research situation, advantages and disadvantages according to the driving types and speed control principles. It was pointed out that the domestic research on the localization of rotary jet mixers in China was limited by simple research direction and insufficient understanding on the key issues. Then, a design plan for structure innovation was proposed referring to the foreign advanced design concept of rotary jet mixer, so as to promote the development of rotary jet mixing technologies in the field of oil storage and transportation engineering.
引文
[1]白秋云.旋转喷射搅拌器在原油储罐中的应用[J].中国新技术新产品,2013(3):14.BAI Q Y.Application of rotary jet mixer in crude oil storage tank[J].China New Technologies and Products,2013(3):14.
[2]要建楠.旋转喷射式搅拌系统在实际中的运用[J].化工管理,2014(27):58-59,61.YAO J N.Rotary jet mixer system applied in practice[J].Chemical Enterprise Management,2014(27):58-59,61.
[3]赵忠水.油品调合旋转喷头在大型原油储罐上的调合应用[J].中国新技术新产品,2015(9):34.ZHAO Z S.Application of oil blending rotary nozzle in largescale crude oil storage tank[J].China New Technologies and Products,2015(9):34.
[4]NEYESTANAK A A L,ASADI G,DANESHMAND S.Introducing new relation to estimate mixing time of crude oil tank having submerged rotary jet mixer[J].Revue Romaine de Chimie,2016,61(1):67-74.
[5]胡继栋.清除与处理油罐罐底沉渣的初步探讨[J].油田建设设计,1992(1):27-30.HU J D.Preliminary discussion on removal and treatment of oil tank bottom sediment[J].Construction and Design of Oilfield,1992(1):27-30.
[6]杨林生.P-43型浸没式喷射清罐器[J].石油化工设备设计,1985(2):20-27,63.YANG L S.P-43 Submerged rotary jet mixer[J].Design of Petro-Chemical Equipment,1985(2):20-27,63.
[7]付文辉,李高秋.原油储罐防沉积技术的开发与应用[C].长春:吉林省第四届科学技术年会,2006:567-569.FU W H,LI G Q.Development and application of anti-deposition technology for crude oil tank[C].Changchun:The Fourth Annual Conference on Science and Technology in Ji Lin,2006:567-569.
[8]刘炜.旋喷搅拌器在油品储运中的应用[J].中国化工贸易,2014(36):67-68.LIU W.Application of rotary jet mixer in oil storage and transportation[J].China Chemical Trade,2014(36):67-68.
[9]王传曾,陈向生.原油储罐清淤用的射流器[J].油气储运,1995,14(5):19-21.WANG C Z,CHEN X S.The injector used for oil tank cleaning[J].Oil&Gas Storage and Transportation,1995,14(5):19-21.
[10]CARROLL S,CLIFFK,ERIKH.Turbojetmixer:US2015059867[P].2015-03-05.
[11]HEATH G M,HEATH R A,ZDENEK D.Paraffinic sludge reduction in crude oil storage tanks through the use of shearing and resuspension[J].Acta Montanistica Slovaca,2004,9(3):184-188.
[12]谢小鹏,何宏鹰.射流式喷射搅拌器:ZL200420094871.6[P].2005-11-09.XIE X P,HE H Y.Jet mixer:ZL200420094871.6[P].2005-11-09.
[13]何宏鹰.三维复合旋转搅拌器:CN102500258A[P].2012-06-20.HEHY.Three dimensional composite jetmixer:C N102500258A[P].2012-06-20.
[14]王泽贵,陈龙,谢小鹏.原油储油罐旋转喷射混合系统开发设计[J].机电工程技术,2005,34(5):27-28,99.WANG Z G,CHEN L,XIE X P.Designing of rotary jetting system in raw oil tank[J].Mechanical&Electrical Engineering Technology,2005,34(5):27-28,99.
[15]王美茹.全方位旋转喷射射流搅拌器三维流场的数值模拟[D].太原:太原理工大学,2014:55-66.WANG M R.Numerical simulation on 3D fluid field of omnidirectional rotary jet mixer[D].Taiyuan:Taiyuan University of Technology,2014:55-66.
[16]王美茹,张铱鈖,蔡业彬.全方位旋转射流搅拌器流场数值模拟分析[J].化工进展,2014,33(增刊1):79-84.WANG M R,ZHANG Y F,CAI Y B.Numerical simulation of flow field of omni-directional rotate jet mixer[J].Chemical Industry and Engineering Progress,2014,33(S1):79-84.
[17]裴文军,李冰,柳敏华,等.射流系统应用于ABB调合装置的研究[J].润滑油,2012,27(6):49-55.PEI W J,LI B,LIU M H,et al.Research on the application of jet-stirring system in auto batch blending[J].Lubricating Oil,2012,27(6):49-55.
[18]汪鹏飞,杨文倩,黄小珠,等.润滑油基础油调合工艺应用研究[J].润滑油,2013,28(4):62-64.WANG P F,YANG W Q,HUANG X Z,et al.Application research of lube base oil blending technology[J].Lubricating Oil,2013,28(4):62-64.
[19]焦磊.连续-脉冲射流理论研究及其在原油底泥处理中的应用[D].杭州:浙江大学,2005:79-102.JIAO L.Theoretical study on solid jet and pulsed jet in the application to cleanup of oil sludge[D].Hangzhou:Zhejiang University,2005:79-102.
[20]徐如良.工业油罐喷射清洗、底泥生成机理及其资源化研究[D].杭州:浙江大学,2004:96-119.XU R L.Studies on the technologies of jet cleaning sludge forming and resourceful treatment for the industrial oil tank[D].Hangzhou:Zhejiang University,2004:96-119.
[21]王军丽.液力驱动旋转射流搅拌器内部流动数值仿真及水力特性研究[D].杭州:浙江大学,2007:38-61.WANG J L.Numerical simulation and hydraulic characteristics study on rotary jet mixing system driven by liquid[D].Hangzhou:Zhejiang University,2007:38-61.
[22]田艳丽.旋转射流搅拌全流场数值模拟及喷嘴结构优化[D].杭州:浙江大学,2008:66-89.TIAN Y L.Numerical simulation on flow field of rotary jet mixing system and nozzle structure optimization[D].Hangzhou:Zhejiang University,2008:66-89.
[23]孙伟.工业油泥射流搅拌系统中动力涡轮水力性能研究及结构优化设计[D].杭州:浙江大学,2006:61-79.SUN W.Structure optimization and hydraulic characteristics study on driving turbine in jet mixing system for industry oilsludge[D].Hangzhou:Zhejiang University,2006:61-79.
[24]陈颂英,曲延鹏,茅俊杰,等.一种旋转射流混合器:CN102430361A[P].2012-05-02.CHEN S Y,QU Y P,MAO J J,et al.A rotary jet mixer:CN102430361A[P].2012-05-02.
[25]李春峰.用于油罐清洗的自激脉冲喷嘴研究[D].济南:山东大学,2007:62-67.LI C F.Research on the self-excited pulse nozzle used in the cleaning of oil tank[D].Jinan:Shandong University,2007:62-67.
[26]王小鹏.用于油罐防沉降的射流搅拌系统研究[D].济南:山东大学,2008:13-54.WANG X P.Research on the jet-stirring system used for preventing sludge sedimentation in the oil tank[D].Jinan:Shandong University,2008:13-54.
[27]皮嘉立,杜娟,吴杰,等.不同喷嘴结构油罐旋转喷射搅拌器数值模拟[J].油气储运,2016,35(4):422-426.PI J L,DU J,WU J,et al.Numerical simulation of tank rotary jet mixers with different nozzle structures[J].Oil&Gas Storage and Transportation,2016,35(4):422-426.
[28]余彬彬,杨建勇,刘强,等.不同转速的油罐旋转喷射搅拌器数值模拟[J].自动化与仪表仪器,2015(2):192-194.YU B B,YANG J Y,LIU Q,et al.Numerical simulation on rotary jet mixer of oil tank at different rotary velocity[J].Automation&Instrumentation,2015(2):192-194.
[29]余彬彬,杨建勇,刘强.不同射流速度的油罐旋转喷射搅拌器数值模拟[J].当代化工,2015,44(6):1412-1414.YU B B,YANG J Y,LIU Q.Numerical simulation on rotary jet mixer of oil tank at different jet velocity[J].Contemporary Chemical Industry,2015,44(6):1412-1414.
[30]范大为.大型储罐旋转射流搅拌器数值模拟[J].油气田地面工程,2016,35(9):4-5.FAN D W.Numerical simulation on rotary jet mixer of large storage tank[J].Oil-Gas Field Surface Engineering,2016,35(9):4-5.
[31]赵轲,蔡业彬,黄崇林,等.工业油罐搅拌清洗器的传动机构设计[J].广东石油化工学院学报,2012,22(4):53-56.ZHAO K,CAI Y B,HUANG C L,et al.Transmission organization design of oil-tank mixing cleaner[J].Journal of Guangdong University of Petrochemical Technology,2012,22(4):53-56.
[32]刘立烨,孟凡力,王卫强,等.搅拌器在原油储罐中的应用与发展[J].当代化工,2015,44(2):386-388.LIU L Y,MENG F L,WANG W Q,et al.Application and development of jet mixer in oil tank[J].Contemporary Chemical Industry,2015,44(2):386-388.
[33]孟凡力,王卫强,王国付,等.射流搅拌流场的数值模拟分析[J].北京石油化工学院学报,2016,24(2):50-56.MENG F L,WANG W Q,WANG G F,et al.Numerical simulation for the flow field of the jet stirring[J].Journal of Beijing Institute of Petrochemical Technology,2016,24(2):50-56.
[34]边煜盛,尹亮,周琦.大型储罐搅拌器选型分析[J].化学工程与装备,2012(2):89-92.BIAN Y S,YIN L,ZHOU Q.Analysis of agitator selection for oil tank[J].Chemical Engineering&Equipment,2012(2):89-92.
[35]黄科显,苗玉彬,满志桓,等.基于粘性阻尼的地埋式旋转喷头限速系统研究[J].机械设计与制造,2007(11):6-8.HUANG K X,MIAO Y B,MAN Z H,et al.Research on speed limit system of sprayer based on viscous damper[J].Machinery Design&Manufacture,2007(11):6-8.
[2]要建楠.旋转喷射式搅拌系统在实际中的运用[J].化工管理,2014(27):58-59,61.YAO J N.Rotary jet mixer system applied in practice[J].Chemical Enterprise Management,2014(27):58-59,61.
[3]赵忠水.油品调合旋转喷头在大型原油储罐上的调合应用[J].中国新技术新产品,2015(9):34.ZHAO Z S.Application of oil blending rotary nozzle in largescale crude oil storage tank[J].China New Technologies and Products,2015(9):34.
[4]NEYESTANAK A A L,ASADI G,DANESHMAND S.Introducing new relation to estimate mixing time of crude oil tank having submerged rotary jet mixer[J].Revue Romaine de Chimie,2016,61(1):67-74.
[5]胡继栋.清除与处理油罐罐底沉渣的初步探讨[J].油田建设设计,1992(1):27-30.HU J D.Preliminary discussion on removal and treatment of oil tank bottom sediment[J].Construction and Design of Oilfield,1992(1):27-30.
[6]杨林生.P-43型浸没式喷射清罐器[J].石油化工设备设计,1985(2):20-27,63.YANG L S.P-43 Submerged rotary jet mixer[J].Design of Petro-Chemical Equipment,1985(2):20-27,63.
[7]付文辉,李高秋.原油储罐防沉积技术的开发与应用[C].长春:吉林省第四届科学技术年会,2006:567-569.FU W H,LI G Q.Development and application of anti-deposition technology for crude oil tank[C].Changchun:The Fourth Annual Conference on Science and Technology in Ji Lin,2006:567-569.
[8]刘炜.旋喷搅拌器在油品储运中的应用[J].中国化工贸易,2014(36):67-68.LIU W.Application of rotary jet mixer in oil storage and transportation[J].China Chemical Trade,2014(36):67-68.
[9]王传曾,陈向生.原油储罐清淤用的射流器[J].油气储运,1995,14(5):19-21.WANG C Z,CHEN X S.The injector used for oil tank cleaning[J].Oil&Gas Storage and Transportation,1995,14(5):19-21.
[10]CARROLL S,CLIFFK,ERIKH.Turbojetmixer:US2015059867[P].2015-03-05.
[11]HEATH G M,HEATH R A,ZDENEK D.Paraffinic sludge reduction in crude oil storage tanks through the use of shearing and resuspension[J].Acta Montanistica Slovaca,2004,9(3):184-188.
[12]谢小鹏,何宏鹰.射流式喷射搅拌器:ZL200420094871.6[P].2005-11-09.XIE X P,HE H Y.Jet mixer:ZL200420094871.6[P].2005-11-09.
[13]何宏鹰.三维复合旋转搅拌器:CN102500258A[P].2012-06-20.HEHY.Three dimensional composite jetmixer:C N102500258A[P].2012-06-20.
[14]王泽贵,陈龙,谢小鹏.原油储油罐旋转喷射混合系统开发设计[J].机电工程技术,2005,34(5):27-28,99.WANG Z G,CHEN L,XIE X P.Designing of rotary jetting system in raw oil tank[J].Mechanical&Electrical Engineering Technology,2005,34(5):27-28,99.
[15]王美茹.全方位旋转喷射射流搅拌器三维流场的数值模拟[D].太原:太原理工大学,2014:55-66.WANG M R.Numerical simulation on 3D fluid field of omnidirectional rotary jet mixer[D].Taiyuan:Taiyuan University of Technology,2014:55-66.
[16]王美茹,张铱鈖,蔡业彬.全方位旋转射流搅拌器流场数值模拟分析[J].化工进展,2014,33(增刊1):79-84.WANG M R,ZHANG Y F,CAI Y B.Numerical simulation of flow field of omni-directional rotate jet mixer[J].Chemical Industry and Engineering Progress,2014,33(S1):79-84.
[17]裴文军,李冰,柳敏华,等.射流系统应用于ABB调合装置的研究[J].润滑油,2012,27(6):49-55.PEI W J,LI B,LIU M H,et al.Research on the application of jet-stirring system in auto batch blending[J].Lubricating Oil,2012,27(6):49-55.
[18]汪鹏飞,杨文倩,黄小珠,等.润滑油基础油调合工艺应用研究[J].润滑油,2013,28(4):62-64.WANG P F,YANG W Q,HUANG X Z,et al.Application research of lube base oil blending technology[J].Lubricating Oil,2013,28(4):62-64.
[19]焦磊.连续-脉冲射流理论研究及其在原油底泥处理中的应用[D].杭州:浙江大学,2005:79-102.JIAO L.Theoretical study on solid jet and pulsed jet in the application to cleanup of oil sludge[D].Hangzhou:Zhejiang University,2005:79-102.
[20]徐如良.工业油罐喷射清洗、底泥生成机理及其资源化研究[D].杭州:浙江大学,2004:96-119.XU R L.Studies on the technologies of jet cleaning sludge forming and resourceful treatment for the industrial oil tank[D].Hangzhou:Zhejiang University,2004:96-119.
[21]王军丽.液力驱动旋转射流搅拌器内部流动数值仿真及水力特性研究[D].杭州:浙江大学,2007:38-61.WANG J L.Numerical simulation and hydraulic characteristics study on rotary jet mixing system driven by liquid[D].Hangzhou:Zhejiang University,2007:38-61.
[22]田艳丽.旋转射流搅拌全流场数值模拟及喷嘴结构优化[D].杭州:浙江大学,2008:66-89.TIAN Y L.Numerical simulation on flow field of rotary jet mixing system and nozzle structure optimization[D].Hangzhou:Zhejiang University,2008:66-89.
[23]孙伟.工业油泥射流搅拌系统中动力涡轮水力性能研究及结构优化设计[D].杭州:浙江大学,2006:61-79.SUN W.Structure optimization and hydraulic characteristics study on driving turbine in jet mixing system for industry oilsludge[D].Hangzhou:Zhejiang University,2006:61-79.
[24]陈颂英,曲延鹏,茅俊杰,等.一种旋转射流混合器:CN102430361A[P].2012-05-02.CHEN S Y,QU Y P,MAO J J,et al.A rotary jet mixer:CN102430361A[P].2012-05-02.
[25]李春峰.用于油罐清洗的自激脉冲喷嘴研究[D].济南:山东大学,2007:62-67.LI C F.Research on the self-excited pulse nozzle used in the cleaning of oil tank[D].Jinan:Shandong University,2007:62-67.
[26]王小鹏.用于油罐防沉降的射流搅拌系统研究[D].济南:山东大学,2008:13-54.WANG X P.Research on the jet-stirring system used for preventing sludge sedimentation in the oil tank[D].Jinan:Shandong University,2008:13-54.
[27]皮嘉立,杜娟,吴杰,等.不同喷嘴结构油罐旋转喷射搅拌器数值模拟[J].油气储运,2016,35(4):422-426.PI J L,DU J,WU J,et al.Numerical simulation of tank rotary jet mixers with different nozzle structures[J].Oil&Gas Storage and Transportation,2016,35(4):422-426.
[28]余彬彬,杨建勇,刘强,等.不同转速的油罐旋转喷射搅拌器数值模拟[J].自动化与仪表仪器,2015(2):192-194.YU B B,YANG J Y,LIU Q,et al.Numerical simulation on rotary jet mixer of oil tank at different rotary velocity[J].Automation&Instrumentation,2015(2):192-194.
[29]余彬彬,杨建勇,刘强.不同射流速度的油罐旋转喷射搅拌器数值模拟[J].当代化工,2015,44(6):1412-1414.YU B B,YANG J Y,LIU Q.Numerical simulation on rotary jet mixer of oil tank at different jet velocity[J].Contemporary Chemical Industry,2015,44(6):1412-1414.
[30]范大为.大型储罐旋转射流搅拌器数值模拟[J].油气田地面工程,2016,35(9):4-5.FAN D W.Numerical simulation on rotary jet mixer of large storage tank[J].Oil-Gas Field Surface Engineering,2016,35(9):4-5.
[31]赵轲,蔡业彬,黄崇林,等.工业油罐搅拌清洗器的传动机构设计[J].广东石油化工学院学报,2012,22(4):53-56.ZHAO K,CAI Y B,HUANG C L,et al.Transmission organization design of oil-tank mixing cleaner[J].Journal of Guangdong University of Petrochemical Technology,2012,22(4):53-56.
[32]刘立烨,孟凡力,王卫强,等.搅拌器在原油储罐中的应用与发展[J].当代化工,2015,44(2):386-388.LIU L Y,MENG F L,WANG W Q,et al.Application and development of jet mixer in oil tank[J].Contemporary Chemical Industry,2015,44(2):386-388.
[33]孟凡力,王卫强,王国付,等.射流搅拌流场的数值模拟分析[J].北京石油化工学院学报,2016,24(2):50-56.MENG F L,WANG W Q,WANG G F,et al.Numerical simulation for the flow field of the jet stirring[J].Journal of Beijing Institute of Petrochemical Technology,2016,24(2):50-56.
[34]边煜盛,尹亮,周琦.大型储罐搅拌器选型分析[J].化学工程与装备,2012(2):89-92.BIAN Y S,YIN L,ZHOU Q.Analysis of agitator selection for oil tank[J].Chemical Engineering&Equipment,2012(2):89-92.
[35]黄科显,苗玉彬,满志桓,等.基于粘性阻尼的地埋式旋转喷头限速系统研究[J].机械设计与制造,2007(11):6-8.HUANG K X,MIAO Y B,MAN Z H,et al.Research on speed limit system of sprayer based on viscous damper[J].Machinery Design&Manufacture,2007(11):6-8.