竹材缠绕复合材料推广应用中的耐久性问题
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摘要
缠绕成型是竹材的适用加工技术,有利于突破竹材传统平面层积热压技术,拓展其应用领域。近年来,通过缠绕、编织及曲面层压等方式制得的异型竹产品层出不穷,其中,具有代表性的是竹缠绕复合压力管。从材性角度阐述了耐久性相关数据的缺乏,是限制竹材缠绕复合材料等竹质结构材广泛应用的重要原因之一;此外,综述了聚合物基材料的抗老化、抗生物劣化及老化机理等相关研究现状;指出了竹质缠绕材料作为生物质-树脂混杂材料,其耐久性研究除了借鉴木材耐久性评价办法,还可引入聚合物基材料(例如纤维增强材料)的耐久性研究方法。
Wound forming is a suitable processing technology for bamboo materials, which is beneficial to break through the traditional planar laminar heating pressure technology and its application field. In recent years, various types of bamboo products have been produced by wounding, weaving and surface lamination. Bamboo fiber-reinforced filamentwound pressure pipe is the most important product in their field. In this paper, Wound forming is thought a suitable processing technology for bamboo from a material property perspective. The research status of bamboo materials against aging, biological degradation and aging mechanism were reviewed. It is concluded that the unclear durability property of bamboo structure materials such as Bamboo Fiber-Reinforced Filament-Wound materials should be studied urgently, and it is one of the important reasons why they are not widely used. It is pointed out that bamboo wound forming materials, as biomass-polymer hybrid materials, they can be used into polymer-based materials(such as fiber reinforced materials) in addition to wood durability evaluation methods.
Wound forming is a suitable processing technology for bamboo materials, which is beneficial to break through the traditional planar laminar heating pressure technology and its application field. In recent years, various types of bamboo products have been produced by wounding, weaving and surface lamination. Bamboo fiber-reinforced filamentwound pressure pipe is the most important product in their field. In this paper, Wound forming is thought a suitable processing technology for bamboo from a material property perspective. The research status of bamboo materials against aging, biological degradation and aging mechanism were reviewed. It is concluded that the unclear durability property of bamboo structure materials such as Bamboo Fiber-Reinforced Filament-Wound materials should be studied urgently, and it is one of the important reasons why they are not widely used. It is pointed out that bamboo wound forming materials, as biomass-polymer hybrid materials, they can be used into polymer-based materials(such as fiber reinforced materials) in addition to wood durability evaluation methods.
引文
[1]江泽慧,王戈,费本华.竹木复合材料的研究及发展[J].林业科学研究,2002,(6):712-718.
[2]江泽慧.世界竹藤[M].辽宁科学技术出版社,2002.
[3]刘贤淼,费本华.中国竹子标准国际化优势与发展[J].科技导报,2017,35(14):80-84.
[4]王戈,邓健超,陈复明,程海涛,叶柃.竹缠绕复合压力管的研究与开[J].林业科学,2016,52(4):127-131.
[5]朱晓霞.探究现代竹结构建筑体系的研究模式与应用途径[J].建筑技术,2015,218(4):90-91.
[6]魏洋,张齐生,蒋身学.现代竹质工程材料的基本性能及其在建筑结构中的应用前景[J].建筑技术,2011,42(5):390-393.
[7]王戈,江泽慧,陈复明,程海涛,孙丰波.我国大规格竹质工程材料加工现状与存在问题分析[J].林产工业,2014,41(1):48-52.
[8]陈国,肖岩.竹结构屋架试验研究与工程应用[J].工业建筑,2013,43(8):69-74.
[9]肖岩,杨瑞珍,单波.结构用胶合竹力学性能试验研究[J].建筑结构学报,2012,33(11):150-157.
[10]刘洋,董事尔,刘倩.玻璃钢管的应用现状及展望[J].油气田地面工程,2011,30(4):98-99.
[11]王瑛琪,盖登宇,宋以国.纤维缠绕技术的现状及发展趋势[J].材料导报,2011,25(5):110-113.
[12]宋莎莎,杨峰,孙正军,费本华.薄竹材缠绕技术与加工工艺[J].林产工业,2014,41(3):34-36.
[13]Laks P E,Richter D L,Larkin G M.Biological deterioration of woodbase composite panels[J].Wood Design Focus,2000,ll(4):7-11.
[14]Manocha L M,Warrier A,Manocha S.Thermophysical properties of densified pitch based carbon/carbon materials:I.Unidirectional composites[J].Carbon,2006,44(3):480-487.
[15]中国林业科学研究院热带林业研究所,中国林业科学研究院木材工业研究所.G B/T18261-2000防霉剂防治木材霉菌及蓝变菌的试验[S]北京:中国标准出版社,2000.
[16]Wu T M,Wu C Y.Biodegradable PLA/chitosan modified montmorillonite nano-composites:Preparation and characterization[J].Polymer Degradation and Stability,2006,91(2):110-125.
[17]Boot J CGumbel J E.Research requirements in support of the renovation of pressure and non-pressure pipes[J].Tunnelling and Underground Space Technology,2007,22(5):515-523.
[18]Stark N M.Effect of weathering cycle and manufacturing method on performance of wood flour and high-density polyethylene composites[J].Journal of Applied Polymer Science,2006,100(4):3131-3140.
[19]Hung K C,Chen Y L,Wu J H.Natural weathering properties of acetylated bamboo plastic composites[J].Polymer Degradation and Stability,2012,97(9):1680-1685.
[20]Svetlana B,Marko H,Timo K.Accelerated weathering of woodpolypropylene composites containing minerals[J].Composites:Part A,2012,43(11):2087-2094.
[21]Peng Y,Liu R,Cao J Zl.Anti-weathering effects of vitamin E o n w o o d f l o u r/p o l y p r o p y l e n e c o m p o s i t e s[J].P o l y m e r Composites,2014,35(11):1-9.
[22]李新功,郑霞,吴义强,李贤军.竹纤维增强聚乳酸复合材料热老化性能[J].复合材料学报,2013,30(5):31-36.
[23]唐钱,郑霞,朱凌波,黄清华,卢力,乔建政.竹纤维增强聚已内酯复合材料热老化性能研究[J].中国塑料,2017,31(4):33-39.
[24]童晓梅,闫子英,王继鹏.聚丙烯/竹纤维复合材料水热老化研究[J].塑料科技,2015,43(4):43-47.
[25]周吓星,黄舒晟,苏国基,余雁,陈礼辉.冻融循环老化降低竹粉/聚丙烯发泡复合材料性能[J].农业工程学报,2014,30(10):285-292.
[26]何亚飞,矫维成,杨帆.树脂基复合材料成型工艺的发展[J].纤维复合材料,2011,(2):7-13.
[27]郭文静,王正,鲍甫成,常亮.天然植物纤维/可生物降解塑料生物质复合材料研究现状与发展趋势[J].林业科学,2008,31(2):11-15.
[28]陈涵.竹纤维/聚丙烯复合材料的耐老化性能[J].福建林业科技,2012,43(2):52-54,78.
[29]Zhou X X,Huang S SChen L H.Effect of anti-aging agents o n t h e o u t d o o r n a t u r a l w e a t h e r i n g o f b a m b o o p o w d e r/polypropylene foamed composites[J].Journal of Vinyl and Additive Technology,2014,35(3):112-125.
[30]Ibnelwaleed A.Rheological investigation of the influence of molecular structure on natural and accelerated UV degradation of linear low density polyethylene[J].Polymer Degradation and Stability,2007,92(11):2026-2032.
[31]Gunasegaran V,Prashanth R,Narayanan M.Experimental investigation and finite element analysis of filament wound G R P p i p e s f o r u n d e r g r o u n d a p p l i c a t i o n s[J].P r o c e d i a Engineering,2013,64:1293-1301.
[32]Smout I K.Use of low-pressure pipe systems for greater efficiency[J].Agricultural Water Management,1999,40(1):107-110.
[33]于雪斐,祝荣先,于文吉.结构用纤维化单板层积材的耐久性能[J].东北林业大学学报,2013,41(4):104-109.
[34]Varas D,Zaera R,López-Puente J.Experimental study of CFRPfluid-filled tubes subjected to high-velocity impact[J].Composite Structures,2011,93(10):2598-2609.
[35]中国林业科学研究院木材工业研究所,广东省林业科学研究院.GB/T 13942.1-2009木材天然耐久性试验方法-天然耐腐性实验室试验方法[S].北京:中国标准出版社,2009.
[36]秦莉,于文吉.木材光老化的研究进展[J].木材工业,2009,23(4):33-36.
[37]Yu Y,Huang X,Yu W.A novel process to improve yield and mechanical performance of bamboo fiber reinforced composite via mechanical treatments[J].Composites Part BEngineering,2014,56(1),48-53.
[38]Yu H,Yu W,Yang L,Fang C,Xu M.Surface Discoloration Analysis and Lignin Degradation Fragments Identification of UV-Irradiated Moso Bamboo(Phyllostachys pubescens Mazel)[J].Bio Resources,2015,10(1):1617-1626.
[39]张齐生,关明杰,纪文兰.毛竹材质牛成过程中化学成分的变化[J].南京林业大学学报,2002,26(2):7-10.
[40]Chaochanchaikul K,Jayaraman K,Rosarpitak V.Influence of lignin content on photo degradation in wood/HDPE composites under UVweathering[J].BioResources,2012,7(1):38-55.
[41]安鑫,覃道春,余林,任红玲,张禄晟.4种国外竹天然耐久性的综合评价[J].竹子研究会刊,2012,31(3):44-49.
[42]魏万姝,覃道春.不同竹龄慈竹重组材强度和天然耐久性比较[J].南京林业大学学报,2011,35(6):111-115.
[43]李霞镇,徐明,徐金梅,任海青.毛竹材室内耐腐性能研究[J].木材加工机械,2018,29(1):5-9.
[44]张训亚,姜笑梅,殷亚方.节子对落叶松木材声-超声参数和抗弯性质的影响[J].木材加工机械,2018,29(1):13-17.
[2]江泽慧.世界竹藤[M].辽宁科学技术出版社,2002.
[3]刘贤淼,费本华.中国竹子标准国际化优势与发展[J].科技导报,2017,35(14):80-84.
[4]王戈,邓健超,陈复明,程海涛,叶柃.竹缠绕复合压力管的研究与开[J].林业科学,2016,52(4):127-131.
[5]朱晓霞.探究现代竹结构建筑体系的研究模式与应用途径[J].建筑技术,2015,218(4):90-91.
[6]魏洋,张齐生,蒋身学.现代竹质工程材料的基本性能及其在建筑结构中的应用前景[J].建筑技术,2011,42(5):390-393.
[7]王戈,江泽慧,陈复明,程海涛,孙丰波.我国大规格竹质工程材料加工现状与存在问题分析[J].林产工业,2014,41(1):48-52.
[8]陈国,肖岩.竹结构屋架试验研究与工程应用[J].工业建筑,2013,43(8):69-74.
[9]肖岩,杨瑞珍,单波.结构用胶合竹力学性能试验研究[J].建筑结构学报,2012,33(11):150-157.
[10]刘洋,董事尔,刘倩.玻璃钢管的应用现状及展望[J].油气田地面工程,2011,30(4):98-99.
[11]王瑛琪,盖登宇,宋以国.纤维缠绕技术的现状及发展趋势[J].材料导报,2011,25(5):110-113.
[12]宋莎莎,杨峰,孙正军,费本华.薄竹材缠绕技术与加工工艺[J].林产工业,2014,41(3):34-36.
[13]Laks P E,Richter D L,Larkin G M.Biological deterioration of woodbase composite panels[J].Wood Design Focus,2000,ll(4):7-11.
[14]Manocha L M,Warrier A,Manocha S.Thermophysical properties of densified pitch based carbon/carbon materials:I.Unidirectional composites[J].Carbon,2006,44(3):480-487.
[15]中国林业科学研究院热带林业研究所,中国林业科学研究院木材工业研究所.G B/T18261-2000防霉剂防治木材霉菌及蓝变菌的试验[S]北京:中国标准出版社,2000.
[16]Wu T M,Wu C Y.Biodegradable PLA/chitosan modified montmorillonite nano-composites:Preparation and characterization[J].Polymer Degradation and Stability,2006,91(2):110-125.
[17]Boot J CGumbel J E.Research requirements in support of the renovation of pressure and non-pressure pipes[J].Tunnelling and Underground Space Technology,2007,22(5):515-523.
[18]Stark N M.Effect of weathering cycle and manufacturing method on performance of wood flour and high-density polyethylene composites[J].Journal of Applied Polymer Science,2006,100(4):3131-3140.
[19]Hung K C,Chen Y L,Wu J H.Natural weathering properties of acetylated bamboo plastic composites[J].Polymer Degradation and Stability,2012,97(9):1680-1685.
[20]Svetlana B,Marko H,Timo K.Accelerated weathering of woodpolypropylene composites containing minerals[J].Composites:Part A,2012,43(11):2087-2094.
[21]Peng Y,Liu R,Cao J Zl.Anti-weathering effects of vitamin E o n w o o d f l o u r/p o l y p r o p y l e n e c o m p o s i t e s[J].P o l y m e r Composites,2014,35(11):1-9.
[22]李新功,郑霞,吴义强,李贤军.竹纤维增强聚乳酸复合材料热老化性能[J].复合材料学报,2013,30(5):31-36.
[23]唐钱,郑霞,朱凌波,黄清华,卢力,乔建政.竹纤维增强聚已内酯复合材料热老化性能研究[J].中国塑料,2017,31(4):33-39.
[24]童晓梅,闫子英,王继鹏.聚丙烯/竹纤维复合材料水热老化研究[J].塑料科技,2015,43(4):43-47.
[25]周吓星,黄舒晟,苏国基,余雁,陈礼辉.冻融循环老化降低竹粉/聚丙烯发泡复合材料性能[J].农业工程学报,2014,30(10):285-292.
[26]何亚飞,矫维成,杨帆.树脂基复合材料成型工艺的发展[J].纤维复合材料,2011,(2):7-13.
[27]郭文静,王正,鲍甫成,常亮.天然植物纤维/可生物降解塑料生物质复合材料研究现状与发展趋势[J].林业科学,2008,31(2):11-15.
[28]陈涵.竹纤维/聚丙烯复合材料的耐老化性能[J].福建林业科技,2012,43(2):52-54,78.
[29]Zhou X X,Huang S SChen L H.Effect of anti-aging agents o n t h e o u t d o o r n a t u r a l w e a t h e r i n g o f b a m b o o p o w d e r/polypropylene foamed composites[J].Journal of Vinyl and Additive Technology,2014,35(3):112-125.
[30]Ibnelwaleed A.Rheological investigation of the influence of molecular structure on natural and accelerated UV degradation of linear low density polyethylene[J].Polymer Degradation and Stability,2007,92(11):2026-2032.
[31]Gunasegaran V,Prashanth R,Narayanan M.Experimental investigation and finite element analysis of filament wound G R P p i p e s f o r u n d e r g r o u n d a p p l i c a t i o n s[J].P r o c e d i a Engineering,2013,64:1293-1301.
[32]Smout I K.Use of low-pressure pipe systems for greater efficiency[J].Agricultural Water Management,1999,40(1):107-110.
[33]于雪斐,祝荣先,于文吉.结构用纤维化单板层积材的耐久性能[J].东北林业大学学报,2013,41(4):104-109.
[34]Varas D,Zaera R,López-Puente J.Experimental study of CFRPfluid-filled tubes subjected to high-velocity impact[J].Composite Structures,2011,93(10):2598-2609.
[35]中国林业科学研究院木材工业研究所,广东省林业科学研究院.GB/T 13942.1-2009木材天然耐久性试验方法-天然耐腐性实验室试验方法[S].北京:中国标准出版社,2009.
[36]秦莉,于文吉.木材光老化的研究进展[J].木材工业,2009,23(4):33-36.
[37]Yu Y,Huang X,Yu W.A novel process to improve yield and mechanical performance of bamboo fiber reinforced composite via mechanical treatments[J].Composites Part BEngineering,2014,56(1),48-53.
[38]Yu H,Yu W,Yang L,Fang C,Xu M.Surface Discoloration Analysis and Lignin Degradation Fragments Identification of UV-Irradiated Moso Bamboo(Phyllostachys pubescens Mazel)[J].Bio Resources,2015,10(1):1617-1626.
[39]张齐生,关明杰,纪文兰.毛竹材质牛成过程中化学成分的变化[J].南京林业大学学报,2002,26(2):7-10.
[40]Chaochanchaikul K,Jayaraman K,Rosarpitak V.Influence of lignin content on photo degradation in wood/HDPE composites under UVweathering[J].BioResources,2012,7(1):38-55.
[41]安鑫,覃道春,余林,任红玲,张禄晟.4种国外竹天然耐久性的综合评价[J].竹子研究会刊,2012,31(3):44-49.
[42]魏万姝,覃道春.不同竹龄慈竹重组材强度和天然耐久性比较[J].南京林业大学学报,2011,35(6):111-115.
[43]李霞镇,徐明,徐金梅,任海青.毛竹材室内耐腐性能研究[J].木材加工机械,2018,29(1):5-9.
[44]张训亚,姜笑梅,殷亚方.节子对落叶松木材声-超声参数和抗弯性质的影响[J].木材加工机械,2018,29(1):13-17.