基于PLC控制的异形电路板自动插件系统的设计与研究
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摘要
文中针对异型电路板生产过程中需要手动插件造成的人工成本偏高,生产效率低下的问题,设计开发了基于PLC控制的异型电路板自动插件系统。该系统采用了FX3U系列PLC,通过串行通信分布式电机驱动控制的方式,实现了双通道自动送料,多种异形件自动插件的功能。同时,采用了多种传感器进行协同定位,实现了多种异型电路板的精准定位。最后,利用GX Developer指令系统和梯形图编程,完成了对PLC控制程序的设计与编写。文中的设计对于实现企业的自动化生产,提高企业生产效率,增加企业市场竞争力均具有重要意义。
In this paper,an automatic plug-in system based on PLC control is designed and developed to solve the problem of high labor cost and low production efficiency,which is caused by manual plug-in in the production of special type circuit board. The system adopts the FX3 U series PLC,through the way of serial communication distributed motor drive control,it realizes the function of the automatic feeding of double channel and the automatic plug-in of a variety of special-shaped parts. At the same time,a variety of sensors are used for cooperative positioning,and the precise positioning of various special circuit boards is realized. Finally,using GX Developer software and command system and ladder diagram programming,the design and compilation of PLC control program is completed. The program flow chart of the automatic plug-in system is shown in the diagram. The design of this paper is of great significance for realizing the automatic production,improving the production efficiency and increasing the market competitiveness of enterprises.
In this paper,an automatic plug-in system based on PLC control is designed and developed to solve the problem of high labor cost and low production efficiency,which is caused by manual plug-in in the production of special type circuit board. The system adopts the FX3 U series PLC,through the way of serial communication distributed motor drive control,it realizes the function of the automatic feeding of double channel and the automatic plug-in of a variety of special-shaped parts. At the same time,a variety of sensors are used for cooperative positioning,and the precise positioning of various special circuit boards is realized. Finally,using GX Developer software and command system and ladder diagram programming,the design and compilation of PLC control program is completed. The program flow chart of the automatic plug-in system is shown in the diagram. The design of this paper is of great significance for realizing the automatic production,improving the production efficiency and increasing the market competitiveness of enterprises.
引文
[1]张淑红,陶自春.基于PLC的接插件导通耐压检测控制系统设计[J].液压与气动,2013(10):8-10.
[2]单根立,江万里,陈相铭.基于PLC的发泡胶罐装线自动上喷嘴机构的设计[J].机床与液压,2017,45(9):38-41.
[3]许川佩,彭圣华.基于PLC的自动化生产线控制系统[J].仪表技术与传感器,2016(11):85-89.
[4]郑剑,李沛刚,冯显英,等.基于PLC的色母粒自动配料系统开发[J].组合机床与自动化加工技术,2017(5):100-102.
[5]蓝伟铭.基于PLC的船舶并车装置自动同步设计[J].舰船科学技术,2017(6):46-48.
[6]余正轩,曾台英.基于PLC的试管自动转移装置的设计[J].包装工程,2018(3):167-171.
[7]王航宇.S7-200PLC在太阳能跟踪控制系统中的应用[J].电子设计工程,2012,20(20):98-101.
[8]王莉莉.基于PLC控制的气动搬运机械手系统设计[J].电子科技,2013,26(4):50-52.
[9]冀增华.基于PLC的电缆接头自动高压试验系统的开发[J].电气时代,2015(4):102-103.
[10]宗炳辰.基于PLC的电机基本控制电路设计[J].电子科技,2014,27(5):88-89.
[11]张淑红,陶自春.基于PLC的全自动柔性压端机控制系统[J].电气传动,2018(1):51-54.
[12]朱华,代鹏飞,洪利.一种基于虚拟IP的PLCSN组网路由算法[J].计算机应用与软件,2011,28(9):195-197.
[13]郭琳娜,郑天池,孙小刚,等.基于PLC的L形镍片自动上料机的设计[J].现代制造工程,2017(11):115-119.
[14]彭竞阳,冯俊学.PLC自动控制液压缸气动排油装置设计[J].液压与气动,2016(4):105-107.
[15]闫肃,谌海云,杜振华,等.基于PLC的直流电机转速控制系统设计[J].自动化与仪器仪表,2013(6):63-65.
[16]任云丽,来长胜,白建云.基于PLC的直流电机转速模糊控制系统设计[J].湘潭大学自然科学学报,2017,39(2):114-117.
[2]单根立,江万里,陈相铭.基于PLC的发泡胶罐装线自动上喷嘴机构的设计[J].机床与液压,2017,45(9):38-41.
[3]许川佩,彭圣华.基于PLC的自动化生产线控制系统[J].仪表技术与传感器,2016(11):85-89.
[4]郑剑,李沛刚,冯显英,等.基于PLC的色母粒自动配料系统开发[J].组合机床与自动化加工技术,2017(5):100-102.
[5]蓝伟铭.基于PLC的船舶并车装置自动同步设计[J].舰船科学技术,2017(6):46-48.
[6]余正轩,曾台英.基于PLC的试管自动转移装置的设计[J].包装工程,2018(3):167-171.
[7]王航宇.S7-200PLC在太阳能跟踪控制系统中的应用[J].电子设计工程,2012,20(20):98-101.
[8]王莉莉.基于PLC控制的气动搬运机械手系统设计[J].电子科技,2013,26(4):50-52.
[9]冀增华.基于PLC的电缆接头自动高压试验系统的开发[J].电气时代,2015(4):102-103.
[10]宗炳辰.基于PLC的电机基本控制电路设计[J].电子科技,2014,27(5):88-89.
[11]张淑红,陶自春.基于PLC的全自动柔性压端机控制系统[J].电气传动,2018(1):51-54.
[12]朱华,代鹏飞,洪利.一种基于虚拟IP的PLCSN组网路由算法[J].计算机应用与软件,2011,28(9):195-197.
[13]郭琳娜,郑天池,孙小刚,等.基于PLC的L形镍片自动上料机的设计[J].现代制造工程,2017(11):115-119.
[14]彭竞阳,冯俊学.PLC自动控制液压缸气动排油装置设计[J].液压与气动,2016(4):105-107.
[15]闫肃,谌海云,杜振华,等.基于PLC的直流电机转速控制系统设计[J].自动化与仪器仪表,2013(6):63-65.
[16]任云丽,来长胜,白建云.基于PLC的直流电机转速模糊控制系统设计[J].湘潭大学自然科学学报,2017,39(2):114-117.