基于PLC载带料盘的条码智能擦除控制系统
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摘要
载带料盘在准备再次回收利用时,需要擦除旧的条码。为了解决料盘旧条码擦除过程中传统方式效率低,人工参与度高等问题,提高料盘回收利用效率,减少人工成本,设计了料盘条码智能擦除控制系统。该系统由取料、送料,激光擦除三部分组成,由PLC主控制器,触摸屏人机界面控制,模数转换模块,通讯模块,激光测距模块,机器视觉模块,激光擦除模块等共同配合实现其自动取料盘,输送料盘,激光擦除料盘条码等功能。经过现场调试及应用:该控制系统提高了料盘回收利用效率,减轻了人工参与度,为企业节约了较大成本。
The old barcode of carrier tape-and-reel needed to be erased when it was ready for recycling. In order to solve the problems such as low efficiency and high labor participation of traditional erasing methods of barcode,improve the efficiency of recycling of reel and reduce labor cost,the control system was designed for intelligent erasing of reel barcode. The system was consisted of three parts: feeding,conveying and laser erasing. And PLC main controller,human-machine interface module,analog-to-digital conversion module,communication module,laser ranging module,machine vision module and the laser erasing module were cooperated to realize the functions of automatic feeding,conveying and barcode cleaning. The on-site commissioning and application show that the control system improves the efficiency of recycling of reels,reduce the labor participation and saves the cost for company.
The old barcode of carrier tape-and-reel needed to be erased when it was ready for recycling. In order to solve the problems such as low efficiency and high labor participation of traditional erasing methods of barcode,improve the efficiency of recycling of reel and reduce labor cost,the control system was designed for intelligent erasing of reel barcode. The system was consisted of three parts: feeding,conveying and laser erasing. And PLC main controller,human-machine interface module,analog-to-digital conversion module,communication module,laser ranging module,machine vision module and the laser erasing module were cooperated to realize the functions of automatic feeding,conveying and barcode cleaning. The on-site commissioning and application show that the control system improves the efficiency of recycling of reels,reduce the labor participation and saves the cost for company.
引文
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[2]陈耀堂.载带盘.中国专利:CN205381821U[P]. 2016-07-13.
[3]刘呈明,郭俊杰,陈锦川,等.自动化的SMD元器件载带编带包装设备.中国专利:CN205998206U[P]. 2017-03-08.
[4]李金秀.基于供应商管理的DC公司新项目包材供应交期分析与优化研究[D].上海:华东理工大学,2018.
[5]李燕.智能仓储管理控制系统[J].现代商贸工业,2018,39(22):192-193.
[6]张敏,林锦坤.基于PLC的压敏电阻磨片生产线的设计与实施[J].制造技术与机床,2018(8):109-112,117.
[7]雷钧,罗敏,吴岳敏.基于三菱FXPLC的感应淬火机床与PC机的串行通信实现[J].制造技术与机床,2017(9):47-50.
[8]柳剑,陈於学,杨曙年.基于编程口的三菱PLC与PC机串行通信实现[J].自动化仪表,2010,31(11):31-37.
[9]张临松,王士军,陈伟,等.基于PLC和MCGS组态的离子膜成型机控制系统设计[J].制造技术与机床,2018(9):61-65.
[10]李敏,张旭,付振华.基于软PLC的离心风叶激光焊接机控制系统[J].制造技术与机床,2017(2):60-64.