铜及铜合金的搅拌摩擦焊接研究现状
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摘要
从搅拌头材料选择及结构尺寸设计、微观组织分区及晶粒特征、接头力学性能等方面综述了铜及铜合金的搅拌摩擦焊接研究现状,指出了铜及铜合金搅拌摩擦焊接存在的一些主要问题,并针对性地指明了进一步研究的方向。
The research progress in friction stir welding of copper and copper alloys are reviewed mainly from perspectives of the tool material selection,design of tool geometry,division of microstructural zone,grain structure and mechanical properties of joints. Some urgent problems to be solved are revealed,and the further research direction of friction stir welding of copper and its alloys is prospected.
The research progress in friction stir welding of copper and copper alloys are reviewed mainly from perspectives of the tool material selection,design of tool geometry,division of microstructural zone,grain structure and mechanical properties of joints. Some urgent problems to be solved are revealed,and the further research direction of friction stir welding of copper and its alloys is prospected.
引文
[1]黄伯云,李成功,石力开,等.中国材料工程大典(第4卷)[M].北京:化学工业出版社,2006:217-218.
[2]FARROKHI H,HEIDARZADEH A,SAEID T.Frictions stir welding of copper under different welding parameters and media[J].Science and Technology of Welding and Joining,2013,18(8):697-702.
[3]CEDERQVIST L,ANDREWS R E.A weld that lasts for 100,000 years:FSW of copper canisters[C].Proceedings of the 4th International Symposium on Friction Stir Welding,Park City,Utah,USA,2003.
[4]CEDERQVIST L,BERG T.Reliability study of friction stir welded copper canisters containing Sweden's nuclear waste[J].Reliability Engineering and System Safety,2008,93(10):1491-1499.
[5]SAVOLAINEN K,MONONEN J,SAUKKONEN T,et al.Friction stir weldability of copper alloys[C].Proceedings of the 5th International Symposium on Friction Stir Welding,Metz,France,2004.
[6]GALV O I,LEAL R M,RODRIGUES D M,et al.Influence of tool shoulder geometry on properties of friction stir welds in thin copper sheets[J].Journal of Materials Processing Technology,2013,213(2):129-135.
[7]LEAL R M,SAKHAROVA N,VILAA P,et al.Effect of shoulder cavity and welding parameters on friction stir welding of thin copper sheets[J].Science and Technology of Welding and Joining,2013,16(2):146-152.
[8]DHANANJAYULU A,RAJ K R S,DWIVEDI D K,et al.Effect of friction stir welding on microstructural and mechanical properties of copper alloy[J].World Academy of Science,Engineering and Technology,2011,74(74):214-223.
[9]SUN Y F,FUJII H.The effect of Si C particles on the microstructure and mechanical properties of friction stir welded pure copper joints[J].Materials Science and Engineering A,2011,528(16):5470-5475.
[10]PASHAZADEH H,TEIMOURNEZHAD J,MA-SOUMI A.Numerical investigation on the mechanical,thermal,metallurgical and material flow characteristics in friction stir welding of copper sheets with experimental verification[J].Materials and Design,2014,55:619-632.
[11]TRUEBA L,HEREDIA G,RYBICKI D,et al.Effect of tool shoulder features on defects and tensile properties of friction stir welded aluminum6061-T6[J].Journal of Materials Processing Technology,2015,219:271-277.
[12]YANG Q,LI X,CHEN K,et al.Effect of tool geometry and process condition on static strength of a magnesium friction stir lap linear weld[J].Materials Science and Engineering A,2011,528(6):2463-2478.
[13]SU H,WU C S,BACHMANN M,et al.Numerical modeling for the effect of pin profiles on thermal and material flow characteristics in friction stir welding[J].Materials and Design,2015,77:114-125.
[14]HEIDARZADEH A,JABBARI M,ESMAILY M.Prediction of grain size and mechanical properties in friction stir welded pure copper joints using a thermal model[J].The International Journal of Advanced Manufacturing Technology,2015,77(9-12):1819-1829.
[15]GALV O I,OLIVEIRA J C,LOUREIRO A,et al.Formation and distribution of brittle structures in friction stir welding of aluminium and copper:Influence of shoulder geometry[J].Intermetallics,2012,22:122-128.
[16]SUREKHA K,ELS-BOTES A.Development of high strength,high conductivity copper by friction stir processing[J].Materials and Design,2011,32(2):911-916.
[17]JABBARI M.Elucidating of rotation speed in friction stir welding of pure copper:Thermal modeling[J].Computational Materials Science,2014,81:296-302.
[18]LIN J W,CHANG H C,WU M H.Comparison of mechanical properties of pure copper welded using friction stir welding and tungsten inert gas welding[J].Journal of Manufacturing Processes,2014,16(2):296-304.
[19]XIE G M,MA Z Y,GENG L.Development of a fine-grained microstructure and the properties of a nugget zone in friction stir welded pure copper[J].Scripta Materialia,2007,57(2):73-76.
[20]CARTIGUEYEN S,SUKESH O P,MAHADEVANK.Numerical and experimental investigations of heat generation during friction stir processing of copper[J].Procedia Engineering,2014,97:1069-1078.
[21]HWANG Y M,FAN P L,LIN C H.Experimental study on friction stir welding of copper metals[J].Journal of Materials Processing Technology,2010,210(12):1667-1672.
[22]SUN Y F,FUJII H.Investigation of the welding parameter dependent microstructure and mechanical properties of friction stir welded pure copper[J].Materials Science and Engineering A,2010,527(26):6879-6886.
[23]ZHOU L,ZHOU W L,FENG J C,et al.Effect of rotation speed on the microstructure and mechanical properties of dissimilar friction stir-welded copper/brass metals[J].The International Journal of Advanced Manufacturing Technology,2016,84(5):1335-1343.
[24]SAKTHIVEL T,MUKHOPADHYAY J.Microstructure and mechanical properties of friction stir welded copper[J].Journal of Materials Science,2007,42(19):8126-8129.
[25]PASHAZADEH H,MASOUMI A,TEIMOURNE-ZHAD J.Numerical modelling for the hardness evaluation of friction stir welded copper metals[J].Materials and Design,2013,49:913-921.
[26]PASHAZADEH H,TEIMOURNEZHAD J,MA-SOUMI A.Experimental investigation on material flow and mechanical properties in friction stir welding of copper sheets[J].International Journal of Advanced Manufacturing Technology,2016,88(5):1-10.
[27]PARK H S,KIMURA T,MURAKAMI T,et al.Microstructures and mechanical properties of friction stir welds of 60%Cu-40%Zn copper alloy[J].Materials Science and Engineering A,2004,371(1):160-169.
[28]XU N,UEJI R,FUJII H.Dynamic and static change of grain size and texture of copper during friction stir welding[J].Journal of Materials Processing Technology,2016,232:90-99.
[29]KHODAVERDIZADEH H,HEIDARZADEH A,SAEID T.Effect of tool pin profile on microstructure and mechanical properties of friction stir welded pure copper joints[J].Materials and Design,2013,45:265-270.
[30]XU N,UEJI R,FUJII H.Enhanced mechanical properties of 70/30 brass joint by rapid cooling friction stir welding[J].Materials Science and Engineering A,2014,610:132-138.
[31]HEIDARZADEH A,SAEID T,KHODAVERDIZA-DEH H,et al.Establishing a mathematical model to predict the tensile strength of friction stir welded pure copper joints[J].Metallurgical and Materials Transactions B,2013,44(1):175-183.
[32]SAKTHIVEL T,MUKHOPADHYAY J.Microstructure and mechanical properties of friction stir welded copper[J].Journal of Materials Science,2007,42(19):8126-8129.
[33]AM G,SERINDAˇG H T,AKAN A,et al.The effect of weld parameters on friction stir welding of brass plates[J].Materialwissenschaft und Werkstofftechnik,2008,39(6):394-399.
[34]王文礼,王文,郭韡.H65铜合金搅拌摩擦焊接头电化学腐蚀性能研究[J].热加工工艺,2009,38(17):8-9.
[35]FATTAH-ALHOSSEINI A,TAHERI A H,KE-SHAVARZ M K.Effect of friction stir welding on electrochemical behavior of pure copper[J].Transactions of the Indian Institute of Metals,2016,69(7):1423-1434.
[36]SALAHI S,YAPICI G G.Fatigue behavior of friction stir welded joints of pure copper with ultrafine grains[J].Procedia Materials Science,2015,11:74-78.
[37]NIA A A,SHIRAZI A.An investigation into the effect of welding parameters on fatigue crack growth rate and fracture toughness in friction stir welded copper sheets[J].Proceedings of the Institution of Mechanical Engineers Part L,2015,38(3):143-148.
[2]FARROKHI H,HEIDARZADEH A,SAEID T.Frictions stir welding of copper under different welding parameters and media[J].Science and Technology of Welding and Joining,2013,18(8):697-702.
[3]CEDERQVIST L,ANDREWS R E.A weld that lasts for 100,000 years:FSW of copper canisters[C].Proceedings of the 4th International Symposium on Friction Stir Welding,Park City,Utah,USA,2003.
[4]CEDERQVIST L,BERG T.Reliability study of friction stir welded copper canisters containing Sweden's nuclear waste[J].Reliability Engineering and System Safety,2008,93(10):1491-1499.
[5]SAVOLAINEN K,MONONEN J,SAUKKONEN T,et al.Friction stir weldability of copper alloys[C].Proceedings of the 5th International Symposium on Friction Stir Welding,Metz,France,2004.
[6]GALV O I,LEAL R M,RODRIGUES D M,et al.Influence of tool shoulder geometry on properties of friction stir welds in thin copper sheets[J].Journal of Materials Processing Technology,2013,213(2):129-135.
[7]LEAL R M,SAKHAROVA N,VILAA P,et al.Effect of shoulder cavity and welding parameters on friction stir welding of thin copper sheets[J].Science and Technology of Welding and Joining,2013,16(2):146-152.
[8]DHANANJAYULU A,RAJ K R S,DWIVEDI D K,et al.Effect of friction stir welding on microstructural and mechanical properties of copper alloy[J].World Academy of Science,Engineering and Technology,2011,74(74):214-223.
[9]SUN Y F,FUJII H.The effect of Si C particles on the microstructure and mechanical properties of friction stir welded pure copper joints[J].Materials Science and Engineering A,2011,528(16):5470-5475.
[10]PASHAZADEH H,TEIMOURNEZHAD J,MA-SOUMI A.Numerical investigation on the mechanical,thermal,metallurgical and material flow characteristics in friction stir welding of copper sheets with experimental verification[J].Materials and Design,2014,55:619-632.
[11]TRUEBA L,HEREDIA G,RYBICKI D,et al.Effect of tool shoulder features on defects and tensile properties of friction stir welded aluminum6061-T6[J].Journal of Materials Processing Technology,2015,219:271-277.
[12]YANG Q,LI X,CHEN K,et al.Effect of tool geometry and process condition on static strength of a magnesium friction stir lap linear weld[J].Materials Science and Engineering A,2011,528(6):2463-2478.
[13]SU H,WU C S,BACHMANN M,et al.Numerical modeling for the effect of pin profiles on thermal and material flow characteristics in friction stir welding[J].Materials and Design,2015,77:114-125.
[14]HEIDARZADEH A,JABBARI M,ESMAILY M.Prediction of grain size and mechanical properties in friction stir welded pure copper joints using a thermal model[J].The International Journal of Advanced Manufacturing Technology,2015,77(9-12):1819-1829.
[15]GALV O I,OLIVEIRA J C,LOUREIRO A,et al.Formation and distribution of brittle structures in friction stir welding of aluminium and copper:Influence of shoulder geometry[J].Intermetallics,2012,22:122-128.
[16]SUREKHA K,ELS-BOTES A.Development of high strength,high conductivity copper by friction stir processing[J].Materials and Design,2011,32(2):911-916.
[17]JABBARI M.Elucidating of rotation speed in friction stir welding of pure copper:Thermal modeling[J].Computational Materials Science,2014,81:296-302.
[18]LIN J W,CHANG H C,WU M H.Comparison of mechanical properties of pure copper welded using friction stir welding and tungsten inert gas welding[J].Journal of Manufacturing Processes,2014,16(2):296-304.
[19]XIE G M,MA Z Y,GENG L.Development of a fine-grained microstructure and the properties of a nugget zone in friction stir welded pure copper[J].Scripta Materialia,2007,57(2):73-76.
[20]CARTIGUEYEN S,SUKESH O P,MAHADEVANK.Numerical and experimental investigations of heat generation during friction stir processing of copper[J].Procedia Engineering,2014,97:1069-1078.
[21]HWANG Y M,FAN P L,LIN C H.Experimental study on friction stir welding of copper metals[J].Journal of Materials Processing Technology,2010,210(12):1667-1672.
[22]SUN Y F,FUJII H.Investigation of the welding parameter dependent microstructure and mechanical properties of friction stir welded pure copper[J].Materials Science and Engineering A,2010,527(26):6879-6886.
[23]ZHOU L,ZHOU W L,FENG J C,et al.Effect of rotation speed on the microstructure and mechanical properties of dissimilar friction stir-welded copper/brass metals[J].The International Journal of Advanced Manufacturing Technology,2016,84(5):1335-1343.
[24]SAKTHIVEL T,MUKHOPADHYAY J.Microstructure and mechanical properties of friction stir welded copper[J].Journal of Materials Science,2007,42(19):8126-8129.
[25]PASHAZADEH H,MASOUMI A,TEIMOURNE-ZHAD J.Numerical modelling for the hardness evaluation of friction stir welded copper metals[J].Materials and Design,2013,49:913-921.
[26]PASHAZADEH H,TEIMOURNEZHAD J,MA-SOUMI A.Experimental investigation on material flow and mechanical properties in friction stir welding of copper sheets[J].International Journal of Advanced Manufacturing Technology,2016,88(5):1-10.
[27]PARK H S,KIMURA T,MURAKAMI T,et al.Microstructures and mechanical properties of friction stir welds of 60%Cu-40%Zn copper alloy[J].Materials Science and Engineering A,2004,371(1):160-169.
[28]XU N,UEJI R,FUJII H.Dynamic and static change of grain size and texture of copper during friction stir welding[J].Journal of Materials Processing Technology,2016,232:90-99.
[29]KHODAVERDIZADEH H,HEIDARZADEH A,SAEID T.Effect of tool pin profile on microstructure and mechanical properties of friction stir welded pure copper joints[J].Materials and Design,2013,45:265-270.
[30]XU N,UEJI R,FUJII H.Enhanced mechanical properties of 70/30 brass joint by rapid cooling friction stir welding[J].Materials Science and Engineering A,2014,610:132-138.
[31]HEIDARZADEH A,SAEID T,KHODAVERDIZA-DEH H,et al.Establishing a mathematical model to predict the tensile strength of friction stir welded pure copper joints[J].Metallurgical and Materials Transactions B,2013,44(1):175-183.
[32]SAKTHIVEL T,MUKHOPADHYAY J.Microstructure and mechanical properties of friction stir welded copper[J].Journal of Materials Science,2007,42(19):8126-8129.
[33]AM G,SERINDAˇG H T,AKAN A,et al.The effect of weld parameters on friction stir welding of brass plates[J].Materialwissenschaft und Werkstofftechnik,2008,39(6):394-399.
[34]王文礼,王文,郭韡.H65铜合金搅拌摩擦焊接头电化学腐蚀性能研究[J].热加工工艺,2009,38(17):8-9.
[35]FATTAH-ALHOSSEINI A,TAHERI A H,KE-SHAVARZ M K.Effect of friction stir welding on electrochemical behavior of pure copper[J].Transactions of the Indian Institute of Metals,2016,69(7):1423-1434.
[36]SALAHI S,YAPICI G G.Fatigue behavior of friction stir welded joints of pure copper with ultrafine grains[J].Procedia Materials Science,2015,11:74-78.
[37]NIA A A,SHIRAZI A.An investigation into the effect of welding parameters on fatigue crack growth rate and fracture toughness in friction stir welded copper sheets[J].Proceedings of the Institution of Mechanical Engineers Part L,2015,38(3):143-148.