基于维修优先级与寿命分布的多部件系统竞争式维修策略
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摘要
针对多部件系统中各部件维修优先级不同的情况,提出了基于寿命分布的非集中式维修策略。采用异构多部件系统的竞争式维修模式,在已知部件寿命分布的情况下,建立了一种(m,N)维修模型。建模过程中充分考虑部件维修优先级的不同,对高维修优先级部件,采用修复性维修和预防性维修;对低维修优先级部件,采用成组维修。以全周期的最低维修费率为目标,通过计算不同部件的失效次序统计量,对参数进行优化,进而得到最优维修策略。通过数值算例验证了维修策略的有效性,并对参数敏感度进行了分析。
o further optimize the configuration of maintenance resources,a non-centralized maintenance strategy based on life distribution was proposed for multi-component systems with components in different maintenance priorities.Different from the traditional centralized maintenance mode relying on a single team,a competitive maintenance model of heterogeneous multi-component system was proposed.In the case of the known component life distribution,the(m,N)maintenance model was proposed.Through considering the different maintenance priorities,repair and preventive maintenance were used for components in high maintenance priority,and group maintenance was used for components in low maintenance priority.With the objective of the whole cycle's minimum maintenance rate,the parameters were optimized by calculating the failure order statistics of different components,and then the optimal maintenance strategy was obtained.The validity of the maintenance strategy was verified by numerical examples,and the sensitivity of the parameters was analyzed.
o further optimize the configuration of maintenance resources,a non-centralized maintenance strategy based on life distribution was proposed for multi-component systems with components in different maintenance priorities.Different from the traditional centralized maintenance mode relying on a single team,a competitive maintenance model of heterogeneous multi-component system was proposed.In the case of the known component life distribution,the(m,N)maintenance model was proposed.Through considering the different maintenance priorities,repair and preventive maintenance were used for components in high maintenance priority,and group maintenance was used for components in low maintenance priority.With the objective of the whole cycle's minimum maintenance rate,the parameters were optimized by calculating the failure order statistics of different components,and then the optimal maintenance strategy was obtained.The validity of the maintenance strategy was verified by numerical examples,and the sensitivity of the parameters was analyzed.
引文
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[12] LIU Lujie,FU Yang,MA Shiwei,et al.Preventive maintenance strategy for offshore wind turbine based on reliability and maintenance priority[J].Proceedings of The Chinese Society for Electrical Engineering,2016,25(21):5732-5740(in Chinese).[刘璐洁,符杨,马世伟,等.基于可靠性和维修优先级的海上风电机组预防性维护策略优化[J].中国电机工程学报,2016,25(21):5732-5740.]
[13] BJARNE B,PETER S.Data analysis for condition-based railway infrastructure maintenance[J].Quality and Reliability Engineering International,2015,31(5):773-781.
[14] LIU X,LI J,Al-KHALIFA K N,HAMOUDA A S,COIT D W,ELSAYED E A.Condition-based maintenance for continuously monitored degrading systems with multiple failure modes[J].IIE Transactions,2013,45(4):422-435.
[15] KOOCHAKI J,JOS A C,WORTMANN H,KLINGENBERG W.The influence of condition-based maintenance on workforce planning and maintenance scheduling[J].International Journal of Production Research,2013,51(8):2339-2351.
[16] ASHOK P,SUBRA G.Application of statistical techniques and neural networks in condition-based maintenance[J].Quality and Reliability Engineering International,2013,29(3):439-461.
[17] PHUC D V,CHRISTOPHE B.Condition-based maintenance with imperfect preventive repairs for a deteriorating production system[J].Quality and Reliability Engineering International,2012,28(6):624-633.
[18] PHUC D,ALEXANDRE V,ERIC L,BENOIT L.A proactive condition-based maintenance strategy with both perfect and imperfect maintenance actions[J].Reliability Engineering and System Safety,2015,133(1):22-32.
[19]HEPING L,ESTELLE D,LAURENCE D.A conditionbased maintenance policy for multi-component systems with Lévy copulas dependence[J].Reliability Engineering and System Safety,2016,149(1):44-55.
[20] MARSEGUERRA M,ZIO E,PODOFILLINI L.Conditionbased maintenance optimization by means of genetic algorithms and Monte Carlo simulation[J].Reliability Engineering and System Safety,2002,77(2):151-165.
[2] BRAM D J,RUUD T,TIEDO T.The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance[J].Reliability Engineering and System Safety,2017,158(1):21-30.
[3] MOUSAVI S,SHAMS H,AHMADI S,et al.Simultaneous optimization of repair and control-limit policy in conditionbased maintenance[J].Journal of Intelligent Manufacturing,2017,28(1):245-254.
[4]MINOU C A,OLDE K,RUUD H,et al.Joint conditionbased maintenance and inventory optimization for systems with multiple components[J].European Journal of Operational Research,2017,257(1):209-222.
[5] HONG H P,ZhOU W,ZHANG S,YE W.Optimal condition-based maintenance decisions for systems with dependent stochastic degradation of components[J].Reliability Engineering and System Safety,2014,121(2):276-288.
[6] GOLMAKANI H R,MOAKEDI H.Periodic inspection optimization model for a two-component repairable system with failure interaction[J].Computers&Industrial Engineering,2012,63(3):540-545.
[7] HUYNH K T,BARROS A,BERENGUER C.Multi-level decision-making for the predictive maintenance of k-out-of-n:F deteriorating systems[J].IEEE Transactions on Reliability.2015,64(1):94-117.
[8] CANH V H,DO P,BARROS A,BERENGUER C.Maintenance grouping strategy for multi-component systems with dynamic contexts[J].Reliability Engineering and System Safety,2014,132(2):233-249.
[9] YAO Yunzhi,MENG Chen,WANG Cheng.Optimal preventive maintenance policies for a multi-unit system considering failure interactions[J].Computer Integrated Manufacturing Systems,2013,19(12):2976-2981(in Chinese).[姚运志,孟晨,王成.考虑失效相关的多部件系统最优预防维修策略[J].计算机集成制造系统,2013,19(12):2976-2981.]
[10] ZHANG Zhuoqi,WU Sheng,LI Binfeng.Opportunistic maintenance policy for a two-unit system with failure interactions[J].Journal of Tsinghua University:Science and Technology,2012,52(1):122-127(in Chinese).[张卓琦,吴甦,李斌锋.考虑故障相关的两部件系统机会维修策略[J].清华大学学报:自然科学版,2012,52(1):122-127.]
[11] YANG Yuan,LI Fang,HOU Chongyuan,et al.Opportunistic group maintenance optimization of multi-unit system under dependence[J].Computer Integrated Manufacturing Systems,2012,18(4):827-832(in Chinese).[杨元,黎放,侯重远,等.基于相关性的多部件系统机会成组维修优化[J].计算机集成制造系统,2012,18(4):827-832.]
[12] LIU Lujie,FU Yang,MA Shiwei,et al.Preventive maintenance strategy for offshore wind turbine based on reliability and maintenance priority[J].Proceedings of The Chinese Society for Electrical Engineering,2016,25(21):5732-5740(in Chinese).[刘璐洁,符杨,马世伟,等.基于可靠性和维修优先级的海上风电机组预防性维护策略优化[J].中国电机工程学报,2016,25(21):5732-5740.]
[13] BJARNE B,PETER S.Data analysis for condition-based railway infrastructure maintenance[J].Quality and Reliability Engineering International,2015,31(5):773-781.
[14] LIU X,LI J,Al-KHALIFA K N,HAMOUDA A S,COIT D W,ELSAYED E A.Condition-based maintenance for continuously monitored degrading systems with multiple failure modes[J].IIE Transactions,2013,45(4):422-435.
[15] KOOCHAKI J,JOS A C,WORTMANN H,KLINGENBERG W.The influence of condition-based maintenance on workforce planning and maintenance scheduling[J].International Journal of Production Research,2013,51(8):2339-2351.
[16] ASHOK P,SUBRA G.Application of statistical techniques and neural networks in condition-based maintenance[J].Quality and Reliability Engineering International,2013,29(3):439-461.
[17] PHUC D V,CHRISTOPHE B.Condition-based maintenance with imperfect preventive repairs for a deteriorating production system[J].Quality and Reliability Engineering International,2012,28(6):624-633.
[18] PHUC D,ALEXANDRE V,ERIC L,BENOIT L.A proactive condition-based maintenance strategy with both perfect and imperfect maintenance actions[J].Reliability Engineering and System Safety,2015,133(1):22-32.
[19]HEPING L,ESTELLE D,LAURENCE D.A conditionbased maintenance policy for multi-component systems with Lévy copulas dependence[J].Reliability Engineering and System Safety,2016,149(1):44-55.
[20] MARSEGUERRA M,ZIO E,PODOFILLINI L.Conditionbased maintenance optimization by means of genetic algorithms and Monte Carlo simulation[J].Reliability Engineering and System Safety,2002,77(2):151-165.