鼓风机防喘控制系统的应用研究
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摘要
鼓风机是高炉冶炼的主要动力设备,喘振是鼓风机固有的机械特性,一旦鼓风机出现喘振,将会在极短的时间内对鼓风机造成严重的伤害,甚至带来不可估量的损失。通过对1500k W鼓风机(型号GM65H-1)防喘控制系统的改造;上位机采用西门子的触摸屏对鼓风机防喘控制流程实时监视,以保证鼓风机的稳定运行,防喘控制系统采用模糊控制算法与PID算法相结合,解决了纯粹的PID防喘控制系统稳定性差,响应时间慢的缺点,从而提高了鼓风机防喘控制系统的对复杂工业环境的适应能力,降低了鼓风机喘振的几率。
The blower is the main power equipment of blast furnace smelting,surge is the inherent mechanical characteristicsof blower,once the blower surge,it will cause serious harm to the blower in a very short time,or even bring immeasurable loss. Inorder to ensure the stable operation of blower,the anti-surge control system for blower with 1500 k W(model:GM65 H-1)in thebranch of Chihong Fuming Furnace company reconstruct it's control system. PC adopts touch screen of SIEMENS to real-time moni-toring the process of anti-surge control,Anti-surge control system uses fuzzy control algorithm combined with the PID algorithm,which solves the poor stability and slow response time problem of pure PID anti-surge control system,so as to improve the adaptabil-ity of anti-surge control system for blower in complicated industrial environment,and reduce the surge probability of blower.
The blower is the main power equipment of blast furnace smelting,surge is the inherent mechanical characteristicsof blower,once the blower surge,it will cause serious harm to the blower in a very short time,or even bring immeasurable loss. Inorder to ensure the stable operation of blower,the anti-surge control system for blower with 1500 k W(model:GM65 H-1)in thebranch of Chihong Fuming Furnace company reconstruct it's control system. PC adopts touch screen of SIEMENS to real-time moni-toring the process of anti-surge control,Anti-surge control system uses fuzzy control algorithm combined with the PID algorithm,which solves the poor stability and slow response time problem of pure PID anti-surge control system,so as to improve the adaptabil-ity of anti-surge control system for blower in complicated industrial environment,and reduce the surge probability of blower.
引文
[1]郑海生.高炉鼓风机防喘振控制系统的分析与研究[J].科技资讯,2014(4):155-156.ZHENG Haisheng.Analysis and Research of Surge-proofControl System of Blast Furnace Blower[J].Science&Technology Information,2014(4):155-156.
[2]张娟,施洪亮,周琦.AV50-12高炉鼓风机防喘振控制系统的设计与实现[J].电气时代,2015(4):54-56.ZHANG Juan,SHI Hongliang,ZHOU Qi.Design and Real-ization of AV50-12 Surge-proof Control System of BlastFurnace Blower[J].Electric Age,2015(4):54-56.
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[5]LIU Xiaoyang,WANG Ping.Anti-surge Control Technolo-gies of Large-Sized Chinese Gas Compression Pump[J].IJCSI International Journal of Computer Science Issues,2013,10(2):118-120.
[6]邵鹏飞,曹江涛,桑红,等.Fuzzy-PID复合控制在温室节水灌溉中的应用[J].传感器与微系统,2016,35(8):144-147.SHAO Pengfei,CAO Jiang,SANG Hong,et al.Applica-tion of fuzzy-PID compound control ingreenhouse watersaving irrigation[J].Transducer and Microsystem Technol-ogy,2016,35(8):144-147.
[7]张开生,折娇.基于模糊理论的蒸汽加热罐温度控制系统的设计[J].传感器与微系统,2012,31(2):118-120.ZHANG Kaisheng,SHE Jiao.Design of temperature con-trol system for steam heatingcan based on fuzzy theory[J].Transducer and Microsystem Technologies,2012,31(2):118-120.
[8]王延年,刘刚.高炉鼓风机防喘振模糊PID控制算法[J].电子设计工程,2013,21(7):88-90.WANG Yannian,LIU Gang.Fuzzy PID control algorithmfor blast furnace blower antisurge[J].International Elec-tronic Elements,2013,21(7):88-90.
[9]Gaurav,Amrit Kaur.Comparision between ConventionalPID and Fuzzy logic Controller for Liquid Flow Control:Performance Evaluation of Fuzzy And PID Controller by us-ing MATLAB/Simulink[J].International Journal of Inno-vative Technology and Exploring Engineering,2012,1(1):84-88.
[10]赵世祥,陈赞华.高炉鼓风机防喘控制系统的应用[J].冶金动力,2009(3):5-8,11.ZHANG Shixiang,CHEN Zanhua.Application ofSurge-proof Control System of Blast Furnace Blower[J].Metallurgical Power,2009(3):5-8,11.
[11]刘永国,宋进栋.提高高炉鼓风机组防喘振控制过程中的经济性[J].价值工程,2013,32(7):25-26.LIU Yongguo,SONG Jindong.To Improve the Economyof the Anti-surge Control Process of Blast Furnace Blow-er Group[J].Value Engineering,2013,32(7):25-26.
[12]秦岩,代伟,杨杰,等.基于软PLC技术的磨矿过程运行控制系统及实验[J].东北大学学报,2015,36(3):309-317.QIN Yan,DAI Wei,YANG Ji,et al.Design and Experiment of Operational Control System for Mineral GrindingProcess Based on Soft PLC Technology.Value Engineer-ing[J].Journal of Northeastern University,2015,36(3):309-317.
[13]李亚军.高炉鼓风机防喘振控制系统设计及控制策略[J].冶金动力,2015(7):37-39,42.LI Yajun.Design and Control Strategy of Surge-proofControl System of Blast Furnace Blower[J].Metallurgi-cal Power,2015(7):37-39,42.
[2]张娟,施洪亮,周琦.AV50-12高炉鼓风机防喘振控制系统的设计与实现[J].电气时代,2015(4):54-56.ZHANG Juan,SHI Hongliang,ZHOU Qi.Design and Real-ization of AV50-12 Surge-proof Control System of BlastFurnace Blower[J].Electric Age,2015(4):54-56.
[3]王延年,葛家英.模糊PID滑模控制器在鼓风机防喘振中的应用[J].微处理机,2015,36(6):77-81.WANG Yannian,GE Jiaying.Application of Fuzzy PIDSliding Mode Controller in the Surge of Blower[J].Micro-processors,2015,36(6):77-81.
[4]黄丽梅,李鸣,张宇.基于PLC的鼓风机防喘振控制系统[J].电气传动,2012,42(8):73-76.HUANG Limei,LI Ming,ZHANG Yu.Anti-surge ControlSystem Based on PLC Blower[J].Electric Drive,2012,42(8):73-76.
[5]LIU Xiaoyang,WANG Ping.Anti-surge Control Technolo-gies of Large-Sized Chinese Gas Compression Pump[J].IJCSI International Journal of Computer Science Issues,2013,10(2):118-120.
[6]邵鹏飞,曹江涛,桑红,等.Fuzzy-PID复合控制在温室节水灌溉中的应用[J].传感器与微系统,2016,35(8):144-147.SHAO Pengfei,CAO Jiang,SANG Hong,et al.Applica-tion of fuzzy-PID compound control ingreenhouse watersaving irrigation[J].Transducer and Microsystem Technol-ogy,2016,35(8):144-147.
[7]张开生,折娇.基于模糊理论的蒸汽加热罐温度控制系统的设计[J].传感器与微系统,2012,31(2):118-120.ZHANG Kaisheng,SHE Jiao.Design of temperature con-trol system for steam heatingcan based on fuzzy theory[J].Transducer and Microsystem Technologies,2012,31(2):118-120.
[8]王延年,刘刚.高炉鼓风机防喘振模糊PID控制算法[J].电子设计工程,2013,21(7):88-90.WANG Yannian,LIU Gang.Fuzzy PID control algorithmfor blast furnace blower antisurge[J].International Elec-tronic Elements,2013,21(7):88-90.
[9]Gaurav,Amrit Kaur.Comparision between ConventionalPID and Fuzzy logic Controller for Liquid Flow Control:Performance Evaluation of Fuzzy And PID Controller by us-ing MATLAB/Simulink[J].International Journal of Inno-vative Technology and Exploring Engineering,2012,1(1):84-88.
[10]赵世祥,陈赞华.高炉鼓风机防喘控制系统的应用[J].冶金动力,2009(3):5-8,11.ZHANG Shixiang,CHEN Zanhua.Application ofSurge-proof Control System of Blast Furnace Blower[J].Metallurgical Power,2009(3):5-8,11.
[11]刘永国,宋进栋.提高高炉鼓风机组防喘振控制过程中的经济性[J].价值工程,2013,32(7):25-26.LIU Yongguo,SONG Jindong.To Improve the Economyof the Anti-surge Control Process of Blast Furnace Blow-er Group[J].Value Engineering,2013,32(7):25-26.
[12]秦岩,代伟,杨杰,等.基于软PLC技术的磨矿过程运行控制系统及实验[J].东北大学学报,2015,36(3):309-317.QIN Yan,DAI Wei,YANG Ji,et al.Design and Experiment of Operational Control System for Mineral GrindingProcess Based on Soft PLC Technology.Value Engineer-ing[J].Journal of Northeastern University,2015,36(3):309-317.
[13]李亚军.高炉鼓风机防喘振控制系统设计及控制策略[J].冶金动力,2015(7):37-39,42.LI Yajun.Design and Control Strategy of Surge-proofControl System of Blast Furnace Blower[J].Metallurgi-cal Power,2015(7):37-39,42.