表面强化技术在金属材料中的研究现状
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摘要
综述了金属表面强化技术的强化机理、强化工艺,包括传统喷丸强化、超声冲击强化、水射流冲击强化等强化技术,阐述了各强化技术材料硬化层的应力分布、显微组织变化、粗糙度等表面完整性因素的研究进展,介绍了以上表面强化技术相互间的关系及其在应用中的优点,并对各强化技术的发展趋势进行了展望。
The strengthening mechanism and strengthening technology of metal surface strengthening technology,including traditional shot peening strengthening, ultrasonic impact strengthening, water jet impinging strengthening and so on,were reviewed. The research progress of surface integrity factors, such as stress distribution, microstructure change, roughness and so on, was described. The relationship between the above surface strengthening techniques and their advantages in application were introduced, and the development trend of each strengthening technology was prospected.
The strengthening mechanism and strengthening technology of metal surface strengthening technology,including traditional shot peening strengthening, ultrasonic impact strengthening, water jet impinging strengthening and so on,were reviewed. The research progress of surface integrity factors, such as stress distribution, microstructure change, roughness and so on, was described. The relationship between the above surface strengthening techniques and their advantages in application were introduced, and the development trend of each strengthening technology was prospected.
引文
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[2]Li X,Guan C M,Zhao P.Influences of milling and grinding on machined surface roughness and fatigue behavior of GH4169superalloy workpieces[J].Chinese Journal of Aeronautics,2018,31(6):1399-1405.
[3]Jabbaripour B,Sadeghi M H,Faridvand S,et al.Investigating the effects of EDM parameters on surface integrity[J].Machining Science and Technology,2012,16(3):419-444.
[4]廖凯,黄鑫,龚海,等.喷砂表面覆盖率对7075铝合金表面完整性的影响[J].材料热处理学报,2018,39(8):122-128.
[5]Dai S,Zhu Y,Huang Z.Microstructure evolution and strengthening mechanisms of pure titanium with nano-structured surface obtained by high energy shot peening[J].Vacuum,2016,125:215-221.
[6]Li H,Liu Y,Li M,et al.The gradient crystalline structure and microhardness in the treated layer of TC17 via high energy shot peening[J].Applied Surface Science,2015,357:197-203.
[7]González J,Bagherifard S,Guagliano M,et al.Influence of different shot peening treatments on surface state and fatigue behaviour of Al 6063 alloy[J].Engineering Fracture Mechanics,2017,185:72-81.
[8]Gangaraj S M H,Guagliano M,Farrahi G H.An approach to relate shot peening finite element simulation to the actual coverage[J].Surface&Coatings Technology,2014,243(4):39-45.
[9]Hu D,Gao Y,Meng F,et al.A unifying approach in simulating the shot peening process using a 3D random representative volume finite element model[J].Chinese Journal of Aeronautics,2017(4):1592-1602.
[10]Wang G Q,Lei M K,Guo D M.Interactions between surface integrity parameters on AISI 304 austenitic stainless steel components by ultrasonic impact treatment[J].Procedia CIRP,2016,45:323-326.
[11]Zaporozhets O I,Mordyuk B N,Dordienko N A,et al.Ultrasonic studies of texture inhomogeneities in pressure vessel steel subjected to ultrasonic impact treatment and shock compression[J].Surface and Coatings Technology,2016:S0257897216309379.
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[13]Li Z M,Zhu Y L,Wang K,et al.Analysis of strengthening mechanism of ultrasonic impact treatment of 2A12 aluminum alloy weld joint[J].Transactions of the China Welding Institution,2008,29(9):55-58.
[14]Liu Y,Wang D P,Deng C Y,et al.Influence of re-ultrasonic impact treatment on fatigue behaviors of S690QL welded joints[J].International Journal of Fatigue,2014,66(6):155-160.
[15]Roy S,Fisher J W,Yen B T.Fatigue resistance of welded details enhanced by ultrasonic impact treatment(UIT)[J].International Journal of Fatigue,2003,25(9-11):1239-1247.
[16]张世欣,汪认,谢旭,等.SMA490BW耐侯钢超射流过渡焊接头残余应力与疲劳性能[J].热加工工艺,2018,47(19):85-89.
[17]Roy S,Fisher J W.Improving fatigue strength of welded joints by ultrasonic impact treatment[J].IABSE Symposium Report,2004,88(6):206-211.
[18]江茜.大型钢结构构件焊接中质量问题及预防措施[J].建筑技术,2003,34(2):125-126.
[19]李占明,朱有利,王侃.超声冲击处理对2A12铝合金焊接接头组织的影响[J].金属热处理,2008,33(7):53-56.
[20]何柏林,史建平,颜亮,等.超声冲击对钢轨钢组织与性能的影响[J].中国铁道科学,2009,30(4):58-62.
[21]Yuan K,Sumi Y.Simulation of residual stress and fatigue strength of welded joints under the effects of ultrasonic impact treatment(UIT)[J].International Journal of Fatigue,2016,92:321-332.
[22]Takeshi M,Hiroshi S,Mutsuto T.Effect of UIT on fatigue strength of web-gusset welded joints considering service condition of steel structures[J].Welding in the World,2012,56:9-10.
[23]Wang Z Q.Microstructure and flame-retardant properties of Ti-Cu coating on TC11 prepared via electrospark deposition[M].Material Engineering and Mechanical Engineering:Proceedings of Material Engineering and Mechanical Engineering,2015.
[24]Liu Y,Wang D,Deng C,et al.Novel method to fabricate Ti-Al intermetallic compound coatings on Ti-6Al-4V alloy by combined ultrasonic impact treatment and electrospark deposition[J].Journal of Alloys and Compounds,2015,628:208-212.
[25]叶寒,赖刘生,李骏,等.超声滚压强化7075铝合金工件表面性能的研究[J].表面技术,2018,47(2):18-23.
[26]贺哲龙,雷丽萍,曾攀.温滚压对H13钢疲劳寿命的影响研究[J].塑性工程学报,2017,24(1):74-78.
[27]Zhu Y L,Li L,Wang K.An integrated ultrasonic deep rolling and burnishing technology for anti-fatigue manufacturing[J].Journal of Mechanical Engineering,2009,45(9):183-186.
[28]Klimenov V A,Ivanov Y F,Perevalova O B,et al.Structural and phase transformations in the Ni and Fe-based plasma coatings under the effect of high energy[J].Advanced Manufacturing Processes,1997,12(5):849-861.
[29]An X,Rodopoulos C A,Vitazev V N,et al.Study of the surface nano crystallization induced by the esonix ultrasonic impact treatment on the near-surface of 2024-T351 aluminum alloy[J].Materials Engineering and Performance,2006,15(3):355-364.
[30]Panin A V,Kazachenok M S,Pochivalov Y I,et al.The influence of the initial structural states of Armco iron on the ultrasonic treatment effect[J].Russian Physics Journal,2009,52(1):85-93.
[31]Zafred Paolo R.High pressure water shot peening:EP0218354[P].1990-11-07.
[32]Rajesh N,Veeraraghavan S,Babu N R.A novel approach for modelling of water jet peening[J].International Journal of Machine Tools&Manufacture,2004,44(7/8):855-863.
[33]Mochizuki M,Enomoto K,Sakata S,et al.Ichie a study on residual stress improvement by water jet peening[C]//Proceedings of the 5th International Conference on Shot Peening Oxford,1993:247-256.
[34]Hayashi M,Hirano K,Enomoto K.Improvement of fatigue strength and stress corrosion cracking characteristics by water jet peening[J].The Reference Collection of Annual Meeting,2000,2000:0-5.
[35]张大,李耐锐,曾元松,等.高压水射流参数对材料表面强化性能的影响[J].材料科学与工程学报,2007,25(5):750-754.
[36]刘智谋,毛桂庭,柯熠,等.高压水射流冲击刚壁压力分布规律研究[J].矿冶工程,2016,36(5):13-16.
[37]Bowden F P,Brunton J H.The deformation of solids by liquid impact at supersonic speeds[J].Proceedings of the Royal Society A,1961,263(1315):433-450.
[38]Atanov G A,Zujkova Z.Calculation of the shooting parameters of a pulsed water cannon[J].Hy-drodynamics,1972(22):197-203.
[39]Leach S J,Walker G L,Smith A V,et al.Some aspects of rock cutting by high speed water jets and discussion[J].Philosophical Transactions of the Royal Society of London,1966,260(1110):295-310.
[40]袁涛.高压水射流改性金属变质层的机理及实验研究[D].郑州:郑州大学,2017.
[41]Hashish M.Water Jet Machining Process[M].London:Springer,2015.
[2]Li X,Guan C M,Zhao P.Influences of milling and grinding on machined surface roughness and fatigue behavior of GH4169superalloy workpieces[J].Chinese Journal of Aeronautics,2018,31(6):1399-1405.
[3]Jabbaripour B,Sadeghi M H,Faridvand S,et al.Investigating the effects of EDM parameters on surface integrity[J].Machining Science and Technology,2012,16(3):419-444.
[4]廖凯,黄鑫,龚海,等.喷砂表面覆盖率对7075铝合金表面完整性的影响[J].材料热处理学报,2018,39(8):122-128.
[5]Dai S,Zhu Y,Huang Z.Microstructure evolution and strengthening mechanisms of pure titanium with nano-structured surface obtained by high energy shot peening[J].Vacuum,2016,125:215-221.
[6]Li H,Liu Y,Li M,et al.The gradient crystalline structure and microhardness in the treated layer of TC17 via high energy shot peening[J].Applied Surface Science,2015,357:197-203.
[7]González J,Bagherifard S,Guagliano M,et al.Influence of different shot peening treatments on surface state and fatigue behaviour of Al 6063 alloy[J].Engineering Fracture Mechanics,2017,185:72-81.
[8]Gangaraj S M H,Guagliano M,Farrahi G H.An approach to relate shot peening finite element simulation to the actual coverage[J].Surface&Coatings Technology,2014,243(4):39-45.
[9]Hu D,Gao Y,Meng F,et al.A unifying approach in simulating the shot peening process using a 3D random representative volume finite element model[J].Chinese Journal of Aeronautics,2017(4):1592-1602.
[10]Wang G Q,Lei M K,Guo D M.Interactions between surface integrity parameters on AISI 304 austenitic stainless steel components by ultrasonic impact treatment[J].Procedia CIRP,2016,45:323-326.
[11]Zaporozhets O I,Mordyuk B N,Dordienko N A,et al.Ultrasonic studies of texture inhomogeneities in pressure vessel steel subjected to ultrasonic impact treatment and shock compression[J].Surface and Coatings Technology,2016:S0257897216309379.
[12]朱有利,王燕礼,边飞龙,等.金属材料超声表面强化技术的研究与应用进展[J].机械工程学报,2014,50(20):35-45.
[13]Li Z M,Zhu Y L,Wang K,et al.Analysis of strengthening mechanism of ultrasonic impact treatment of 2A12 aluminum alloy weld joint[J].Transactions of the China Welding Institution,2008,29(9):55-58.
[14]Liu Y,Wang D P,Deng C Y,et al.Influence of re-ultrasonic impact treatment on fatigue behaviors of S690QL welded joints[J].International Journal of Fatigue,2014,66(6):155-160.
[15]Roy S,Fisher J W,Yen B T.Fatigue resistance of welded details enhanced by ultrasonic impact treatment(UIT)[J].International Journal of Fatigue,2003,25(9-11):1239-1247.
[16]张世欣,汪认,谢旭,等.SMA490BW耐侯钢超射流过渡焊接头残余应力与疲劳性能[J].热加工工艺,2018,47(19):85-89.
[17]Roy S,Fisher J W.Improving fatigue strength of welded joints by ultrasonic impact treatment[J].IABSE Symposium Report,2004,88(6):206-211.
[18]江茜.大型钢结构构件焊接中质量问题及预防措施[J].建筑技术,2003,34(2):125-126.
[19]李占明,朱有利,王侃.超声冲击处理对2A12铝合金焊接接头组织的影响[J].金属热处理,2008,33(7):53-56.
[20]何柏林,史建平,颜亮,等.超声冲击对钢轨钢组织与性能的影响[J].中国铁道科学,2009,30(4):58-62.
[21]Yuan K,Sumi Y.Simulation of residual stress and fatigue strength of welded joints under the effects of ultrasonic impact treatment(UIT)[J].International Journal of Fatigue,2016,92:321-332.
[22]Takeshi M,Hiroshi S,Mutsuto T.Effect of UIT on fatigue strength of web-gusset welded joints considering service condition of steel structures[J].Welding in the World,2012,56:9-10.
[23]Wang Z Q.Microstructure and flame-retardant properties of Ti-Cu coating on TC11 prepared via electrospark deposition[M].Material Engineering and Mechanical Engineering:Proceedings of Material Engineering and Mechanical Engineering,2015.
[24]Liu Y,Wang D,Deng C,et al.Novel method to fabricate Ti-Al intermetallic compound coatings on Ti-6Al-4V alloy by combined ultrasonic impact treatment and electrospark deposition[J].Journal of Alloys and Compounds,2015,628:208-212.
[25]叶寒,赖刘生,李骏,等.超声滚压强化7075铝合金工件表面性能的研究[J].表面技术,2018,47(2):18-23.
[26]贺哲龙,雷丽萍,曾攀.温滚压对H13钢疲劳寿命的影响研究[J].塑性工程学报,2017,24(1):74-78.
[27]Zhu Y L,Li L,Wang K.An integrated ultrasonic deep rolling and burnishing technology for anti-fatigue manufacturing[J].Journal of Mechanical Engineering,2009,45(9):183-186.
[28]Klimenov V A,Ivanov Y F,Perevalova O B,et al.Structural and phase transformations in the Ni and Fe-based plasma coatings under the effect of high energy[J].Advanced Manufacturing Processes,1997,12(5):849-861.
[29]An X,Rodopoulos C A,Vitazev V N,et al.Study of the surface nano crystallization induced by the esonix ultrasonic impact treatment on the near-surface of 2024-T351 aluminum alloy[J].Materials Engineering and Performance,2006,15(3):355-364.
[30]Panin A V,Kazachenok M S,Pochivalov Y I,et al.The influence of the initial structural states of Armco iron on the ultrasonic treatment effect[J].Russian Physics Journal,2009,52(1):85-93.
[31]Zafred Paolo R.High pressure water shot peening:EP0218354[P].1990-11-07.
[32]Rajesh N,Veeraraghavan S,Babu N R.A novel approach for modelling of water jet peening[J].International Journal of Machine Tools&Manufacture,2004,44(7/8):855-863.
[33]Mochizuki M,Enomoto K,Sakata S,et al.Ichie a study on residual stress improvement by water jet peening[C]//Proceedings of the 5th International Conference on Shot Peening Oxford,1993:247-256.
[34]Hayashi M,Hirano K,Enomoto K.Improvement of fatigue strength and stress corrosion cracking characteristics by water jet peening[J].The Reference Collection of Annual Meeting,2000,2000:0-5.
[35]张大,李耐锐,曾元松,等.高压水射流参数对材料表面强化性能的影响[J].材料科学与工程学报,2007,25(5):750-754.
[36]刘智谋,毛桂庭,柯熠,等.高压水射流冲击刚壁压力分布规律研究[J].矿冶工程,2016,36(5):13-16.
[37]Bowden F P,Brunton J H.The deformation of solids by liquid impact at supersonic speeds[J].Proceedings of the Royal Society A,1961,263(1315):433-450.
[38]Atanov G A,Zujkova Z.Calculation of the shooting parameters of a pulsed water cannon[J].Hy-drodynamics,1972(22):197-203.
[39]Leach S J,Walker G L,Smith A V,et al.Some aspects of rock cutting by high speed water jets and discussion[J].Philosophical Transactions of the Royal Society of London,1966,260(1110):295-310.
[40]袁涛.高压水射流改性金属变质层的机理及实验研究[D].郑州:郑州大学,2017.
[41]Hashish M.Water Jet Machining Process[M].London:Springer,2015.