齿轮齿条钻机用DQ250Y型液压顶驱研制
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摘要
为齿轮齿条钻机研制了DQ250Y型液压顶驱,其动力传动系统采用空心轴马达直接驱动主轴,无减速箱及其稀油润滑系统。顶驱上、下运行过程中使用齿条作为导轨,能够主动施加钻压,依靠销轴传感器检测悬重等参数,特别适用于水平井、大位移井的钻井作业。液压控制系统为闭式系统,可两挡切换,实现高低速传动。测试结果表明:各项参数均满足现场使用要求,具有推广前景。
The DQ250 Yhydraulic top drive was developed for the pinion and rack-drilling rig.Its power transmission system uses hollow shaft motor to drive the main shaft directly without reduction box and its thin oil lubrication system.The rack is used as the guide during the upper and lower operation of top drive for pressurizing and the parameters such as suspended load could be detected by the pin shaft sensor.The new design is suitable for the drilling of horizontal wells and large displacement wells.The hydraulic control system,which is a closed system,can be switched between two gears to realize high and low speed transmission.The test results show that all the parameters meet the field application requirements.
The DQ250 Yhydraulic top drive was developed for the pinion and rack-drilling rig.Its power transmission system uses hollow shaft motor to drive the main shaft directly without reduction box and its thin oil lubrication system.The rack is used as the guide during the upper and lower operation of top drive for pressurizing and the parameters such as suspended load could be detected by the pin shaft sensor.The new design is suitable for the drilling of horizontal wells and large displacement wells.The hydraulic control system,which is a closed system,can be switched between two gears to realize high and low speed transmission.The test results show that all the parameters meet the field application requirements.
引文
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[7]任福深,王威,刘晔,等.基于AMESim的齿轮齿条钻机动力起升装置液压系统仿真分析[J].石油矿场机械,2012,41(5):14-17.
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[9]余利军,洪鹤云,张军帅.ZJ30DBX斜井钻机的研制[J].石油机械,2013,41(8):23-27.
[10]张东海,陈俊,蒋谊,等.直驱式顶驱的研制和应用[J].石油矿场机械,2012,41(1):72-75.
[2]杨汉立,郭谊民,石宪峰.顶部驱动钻井装置在轻型钻机上的应用研究[J].石油机械,2003(增刊):54-56.
[3]张连山.液压和电驱动顶驱钻井特性分析和建议[J].钻采工艺,2000,23(3):66-71.
[4]齐建雄,卢丽敏,谢宏峰.DQ40Y顶驱装置液压系统设计[J].石油机械,2008,36(9):50-53.
[5]任福深,马若虚.齿轮齿条钻机起升系统多体动力学建模与分析[J].科学技术与工程,2012,20(12):4896-4899.
[6]王尔文,张军帅,尹永晶,等.2000m全液压齿轮齿条钻机[J].石油机械,2011,39(2):58-63.
[7]任福深,王威,刘晔,等.基于AMESim的齿轮齿条钻机动力起升装置液压系统仿真分析[J].石油矿场机械,2012,41(5):14-17.
[8]王宏伟,刘继亮,张润松,等.国外多功能齿轮齿条钻机技术现状[J].石油机械,2011,39(9):23-26.
[9]余利军,洪鹤云,张军帅.ZJ30DBX斜井钻机的研制[J].石油机械,2013,41(8):23-27.
[10]张东海,陈俊,蒋谊,等.直驱式顶驱的研制和应用[J].石油矿场机械,2012,41(1):72-75.