超高温陶瓷基复合材料制备与性能的研究进展
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摘要
综述超高温陶瓷基复合材料的研究体系,制备技术,材料力学、抗氧化、抗烧蚀性能等方面的研究进展,重点关注碳化物、硼化物陶瓷基复合材料以及连续纤维增韧陶瓷基复合材料体系,简述烧结致密化制备工艺和连续纤维增韧陶瓷基复合材料的制备方法,重点解释碳纤维(Cf)在微观结构层面对于ZrB_2-SiC复合材料力学性能的影响,着重分析ZrC-SiC和ZrB_2-SiC复合材料的高温抗氧化和抗烧蚀性能,对超高温陶瓷基复合材料面临的挑战和发展前景进行了展望。
The research progress of the masterial system,preparing technology,mechanical properties,oxidation resistance and ablation resistance of ultra-high temperature ceramic matrix composites was reviewed,which focused on the carbide,boride ceramic matrix composites and continuous fiber toughened ceramic matrix composites. The sintering densification process and the preparation of continuous fiber toughened ceramic matrix composites were briefly described. The influence of carbon fiber(Cf) on the mechanical properties of ZrB_2-SiC composites was described at the microstructure level,and the high temperature oxidation resistance and ablation resistance of ZrC-SiC and ZrB_2-SiC composites were mainly analyzed. The challenges and development prospects on the ultra-high temperature ceramic matrix composites were suggested.
The research progress of the masterial system,preparing technology,mechanical properties,oxidation resistance and ablation resistance of ultra-high temperature ceramic matrix composites was reviewed,which focused on the carbide,boride ceramic matrix composites and continuous fiber toughened ceramic matrix composites. The sintering densification process and the preparation of continuous fiber toughened ceramic matrix composites were briefly described. The influence of carbon fiber(Cf) on the mechanical properties of ZrB_2-SiC composites was described at the microstructure level,and the high temperature oxidation resistance and ablation resistance of ZrC-SiC and ZrB_2-SiC composites were mainly analyzed. The challenges and development prospects on the ultra-high temperature ceramic matrix composites were suggested.
引文
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[24]马宝霞,张幸红,韩杰才,等.热压烧结Zr C-SiC-Cg复相陶瓷的组织与力学性能[J].稀有金属材料与工程,2009,38(增刊2):890-893.
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[27]张月.放电等离子烧结制备Ti C-TiB2陶瓷复合材料[D].沈阳:东北大学,2014.
[28]万峰,罗发,周万城,等.先驱体转化法制备连续纤维增韧陶瓷基复合材料的研究[J].材料导报A:综述篇,2012,26(12):134-141.
[29]张鹏.反应熔渗法制备Cf-(Hf C+MC)复合材料机理及其性能研究[D].长沙:国防科学技术大学,2011.
[30] JIANG J M,WANG S,LI W,et al. Preparation of 3D Cf-ZrCSiC composites by joint processes of PIP and RMI[J]. Materials Science and Engineering:A,2014,607(23):334-340.
[31]张长琦.浆料浸渍法制备C-SiC-ZrB2(Zr C)复合材料工艺与性能研究[D].长沙:国防科学技术大学,2013.
[32] ZHOU H J,NI D W,HE P,et al. Ablation behavior of C-C-ZrC and C-SiC-ZrC composites fabricated by a joint process of slurry impregnation and chemical vapor infiltration[J]. Ceramics International,2018,44(5):4777-4782.
[33]成来飞,张立同,梅辉,等.化学气相渗透工艺制备陶瓷基复合材料[J].上海大学学报(自然科学版),2014,20(1):15-32.
[34] LIANG J J,XIAO H N,GAO P Z,et al. Microstructure and properties of 2D-Cf-SiC composite fabricated by combination of CVI and PIP process with SiC particle as inert fillers[J]. Ceramics International,2017,43(2):1788-1794.
[35]赵俊峰,朱时珍,徐强,等. SPS烧结Zr B2-SiC复合材料的力学性能[J].稀有金属材料与工程,2007,36(增刊1):798-800.
[36]徐颖,郑志涛,许维伟,等.短切碳纤维增强碳化硅陶瓷基复合材料的高温热冲击压缩力学性能[J].材料导报,2016,30(7):98-103.
[37]张云龙,张宇民,赵晓静,等.纤维含量对Cf-SiC复合材料力学性能和断裂机理的影响[J].兵器材料科学与工程,2008,31(1):39-42.
[38]田庭燕,张玉军,孙峰,等. Zr B2-SiC复合材料抗氧化性能研究[J].陶瓷,2006(5):19-21.
[39]马妍,王英姿,李庆刚,等. Cf-ZrC-SiC复合材料抗氧化性能及机理分析[J].济南大学学报(自然科学版),2014,28(2):123-126.
[40]郭倩,朱时珍,乔亚男,等. Cf-ZrC-SiC复合材料抗氧化烧蚀性能研究[J].稀有金属材料与工程,2015,44(增刊1):520-523.
[2] HUDA Z,EDI P. Materials selection in design of structures and engines of supersonic aircrafts:a review[J]. Materials&Design,2013,46:552-560.
[3]韩杰才,胡平,张幸红,等.超高温材料的研究进展[J].固体火箭技术,2005,28(4):289-294.
[4] SHAN X,WEI L Q,ZHANG X M. A protective ceramic coating to improve oxidation and thermal shock resistance on CrMn alloy at elevated temperatures[J]. Ceramics International,2015,41(3):4706-4713.
[5] JIN X C,FAN X L,LU C S,et al. Advances in oxidation and ablation resistance of high and ultra-high temperature ceramics modified or coated carbon-carbon composites[J]. Journal of the European Ceramic Society,2018,38(1):1-28.
[6]简科,胡海峰,陈朝辉.碳-碳复合材料高温抗氧化涂层研究进展[J].材料保护,2003,36(1):22-24.
[7] WANG Y,CHEN Z F,YU S J. Ablation behavior and mechanism analysis of C-SiC composites[J]. Journal of Materials Research and Technology,2016,5(2):170-182.
[8] YANG F Y,ZHANG X H,HAN J C,et al. Characterization of hotpressed short carbon fiber reinforced Zr B2-SiC ultra-high temperature ceramic composites[J]. Journal of Alloys and Compounds,2009,472(1/2):395-399.
[9]张磊磊,付前刚,李贺军.超高温材料的研究现状与展望[J].中国材料进展,2015,34(9):675-683.
[10] LEVINE S R,OPILA E J,HALBIG M C,et al. Evaluation of ultra-high temperature ceramics for aeropropulsion use[J]. Journal of the European Ceramic Society,2002,22(14/15):2757-2767.
[11]杨路平,周长灵,王艳艳,等.超高温材料的研究进展[J].佛山陶瓷,2017(10):1-7.
[12]杨文慧. Zr、Hf系超高温陶瓷抗氧化烧蚀性能研究[D].北京:北京理工大学,2016.
[13] DAS B P,PANNEERSELVAM M,RAO K. A novel microwave route for the preparation of Zr C-SiC composites[J]. Journal of Solid State Chemistry,2003,173(1):196-202.
[14] SHI X H,HUO J H,ZHU J L,et al. Ablation resistance of SiCZr C coating prepared by a simple two-step method on carbon fiber reinforced composites[J]. Corrosion Science,2014,88:49-55.
[15] FENG L,LEE S H,KIM H N. Effects of high-energy ball milling and reactive spark plasma sintering on the densification of Hf CSiC composites[J]. Journal of the European Ceramic Society,2017,37(5):1891-1898.
[16]刘晗.碳化硅添加剂对碳化钽陶瓷显微组织及力学性能的影响[D].哈尔滨:哈尔滨工业大学,2013.
[17] YUNG D L,ANTONOV M,HUSSAINOVA I. Spark plasma sintered Zr C-Mo cermets:influence of temperature and compaction pressure[J]. Ceramics International,2016,42(11):12907-12913.
[18]郭强强,冯志海,周延春.超高温陶瓷的研究进展[J].宇航材料工艺,2015(5):1-13.
[19] JIN H,MENG S H,ZHANG X H,et al. Effects of oxygen partial pressure on the oxidation of Zr B2-Si C-graphite composites at1 800℃[J]. Ceramics International,2016,42(5):6480-6486.
[20]陈秀娟,蔺锡柱,王艳艳,等. Zr B2-SiC复相陶瓷的制备及其性能的研究[J].现代技术陶瓷,2012(4):20-23.
[21] ZHANG J P,FU Q G,WANG L. Preparation,ablation behavior and thermal retardant ability of C-C-HfB2-SiC composites[J].Materials&Design,2017,132:552-558.
[22]孙银洁,李秀涛,宋扬,等.碳纤维增强超高温陶瓷基复合材料的性能与微结构[J].宇航材料工艺,2011(6):81-84.
[23] YAN C L,LIU R J,CAO Y B. Fabrication and properties of PIP3D Cf-Zr C-SiC composites[J]. Materials Science and Engineering:A,2014,591:105-110.
[24]马宝霞,张幸红,韩杰才,等.热压烧结Zr C-SiC-Cg复相陶瓷的组织与力学性能[J].稀有金属材料与工程,2009,38(增刊2):890-893.
[25]张幸红,胡平,韩杰才,等.超高温陶瓷复合材料的研究进展[J].科学通报,2015,60(3):257-266.
[26]闫永杰,张辉,黄政仁,等.常压烧结Zr B2-SiC复相陶瓷的抗氧化行为研究[J].无机材料学报,2009,24(3):631-635.
[27]张月.放电等离子烧结制备Ti C-TiB2陶瓷复合材料[D].沈阳:东北大学,2014.
[28]万峰,罗发,周万城,等.先驱体转化法制备连续纤维增韧陶瓷基复合材料的研究[J].材料导报A:综述篇,2012,26(12):134-141.
[29]张鹏.反应熔渗法制备Cf-(Hf C+MC)复合材料机理及其性能研究[D].长沙:国防科学技术大学,2011.
[30] JIANG J M,WANG S,LI W,et al. Preparation of 3D Cf-ZrCSiC composites by joint processes of PIP and RMI[J]. Materials Science and Engineering:A,2014,607(23):334-340.
[31]张长琦.浆料浸渍法制备C-SiC-ZrB2(Zr C)复合材料工艺与性能研究[D].长沙:国防科学技术大学,2013.
[32] ZHOU H J,NI D W,HE P,et al. Ablation behavior of C-C-ZrC and C-SiC-ZrC composites fabricated by a joint process of slurry impregnation and chemical vapor infiltration[J]. Ceramics International,2018,44(5):4777-4782.
[33]成来飞,张立同,梅辉,等.化学气相渗透工艺制备陶瓷基复合材料[J].上海大学学报(自然科学版),2014,20(1):15-32.
[34] LIANG J J,XIAO H N,GAO P Z,et al. Microstructure and properties of 2D-Cf-SiC composite fabricated by combination of CVI and PIP process with SiC particle as inert fillers[J]. Ceramics International,2017,43(2):1788-1794.
[35]赵俊峰,朱时珍,徐强,等. SPS烧结Zr B2-SiC复合材料的力学性能[J].稀有金属材料与工程,2007,36(增刊1):798-800.
[36]徐颖,郑志涛,许维伟,等.短切碳纤维增强碳化硅陶瓷基复合材料的高温热冲击压缩力学性能[J].材料导报,2016,30(7):98-103.
[37]张云龙,张宇民,赵晓静,等.纤维含量对Cf-SiC复合材料力学性能和断裂机理的影响[J].兵器材料科学与工程,2008,31(1):39-42.
[38]田庭燕,张玉军,孙峰,等. Zr B2-SiC复合材料抗氧化性能研究[J].陶瓷,2006(5):19-21.
[39]马妍,王英姿,李庆刚,等. Cf-ZrC-SiC复合材料抗氧化性能及机理分析[J].济南大学学报(自然科学版),2014,28(2):123-126.
[40]郭倩,朱时珍,乔亚男,等. Cf-ZrC-SiC复合材料抗氧化烧蚀性能研究[J].稀有金属材料与工程,2015,44(增刊1):520-523.