基于层次因果分析法的打火机质量安全控制应用研究
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摘要
基于打火机GB 25722-2010标准框架下安全性能测试数据,针对安全性能测试中高风险项目,通过层次分析法和因果关系法结合分析,构建打火机质量安全控制中关键因素的权重,分析打火机质量安全关键控制点。分析结果表明影响打火机安全性能主要因素层为:标准质控(0.4676)>装配工艺(0.2351)>箱体材质(0.1365)>配件质量(0.0674)>结构设计(0.0630)>燃液配置(0.0305),细化因素层的权重问题集中在标准执行不到位、质控过程不严格、各零件贴合度较低、标准使用不恰当、形状过大、各零件匹配度较低等。研究基于层次因果分析法给出了生产过程中影响打火机安全质量的关键控制点,并给出产品质量安全控制建议,为打火机的安全性能提升及质量改进提供技术支持,为企业及相关部门开展打火机产品质量监测提供重点监控方向。
Based on the quality and safety testing statistics of lighter in GB 25722-2010, targeting at the high-risk items in safety performance test, this paper comprehensively analyzes the method of AHP and causality, builds the key factor weight of quality and safety control, analyzes the critical control point of lighter's quality and safety. The analysis results show that the main factors affecting the safety performance of lighter are: standard quality control(0.4676) > assembly process(0.2351) > box material(0.1365) > parts quality(0.0674) > structure design(0.0630) > combustion liquid configuration(0.0305). The weight questions of thinning factor layer concentrate on the under-performed standard, non-strict quality control process, low compactness of each part, inappropriate standard, oversize shape, low matching degree of each part and so on. Based on the hierarchical causal analysis method, this paper gives the critical control point of lighter's quality and safety during the production process, then provides the suggestions of production quality and safety control. It provides the technical support for lighter's safety production and quality improvement and key monitoring direction for government departments to carry out quality monitoring of lighter products.
Based on the quality and safety testing statistics of lighter in GB 25722-2010, targeting at the high-risk items in safety performance test, this paper comprehensively analyzes the method of AHP and causality, builds the key factor weight of quality and safety control, analyzes the critical control point of lighter's quality and safety. The analysis results show that the main factors affecting the safety performance of lighter are: standard quality control(0.4676) > assembly process(0.2351) > box material(0.1365) > parts quality(0.0674) > structure design(0.0630) > combustion liquid configuration(0.0305). The weight questions of thinning factor layer concentrate on the under-performed standard, non-strict quality control process, low compactness of each part, inappropriate standard, oversize shape, low matching degree of each part and so on. Based on the hierarchical causal analysis method, this paper gives the critical control point of lighter's quality and safety during the production process, then provides the suggestions of production quality and safety control. It provides the technical support for lighter's safety production and quality improvement and key monitoring direction for government departments to carry out quality monitoring of lighter products.
引文
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[22]GB 25722-2010打火机安全与质量[S].GB 25722-2010,Lighters-Safety and quality.[S].
[23]张安.温州出口打火机不合格原因分析[J].检验检疫科学,2005,15(04):22-24.
[2]杨蕾.一次性打火机质量让人上火[J].质量探索,2015,(09):45.
[3]刘琳.警惕一次性打火机爱“惹祸”[J].中国消防,2013,(Z1):90-91.
[4]徐湘东.打火机夺命炉火引爆碎片横飞[J].安全与健康,2012,(17):30.
[5]张子晗,秦杨,孙嘉天.基于影响因子的消费品质量安全管理[J].工业安全与环保,2010,36(7):51-53.
[6]张辉,王毅,王亮等.打火机专用SAN树脂生产技术开发[J].弹性体,2016,26(02):49-52.
[7]丁承君,李根,苑光明,等.面向消防、救援、治安的无盲区定位系统的研究[J].天津工业大学学报,2014,33(1):59-64.
[8]张海鹰.定量化因果分析法在工程质量管理中的应用[J].工程建设,2006,38(01):57-60.
[9]周荣义,黎忠文,彭伟.因果图和层次分析法在事故预防中的应用研究[J].中国安全科学学报,2007,17(9):114-118.
[10]郑登锋,林杨,蔡宏亮,等.基于因果分析的保护层分析技术研究[J].油气田环境保护,2015,25(4):71-74.
[11]程鸿群,汪程程.基于层次因果分析法的火电项目社会评价[J].武汉大学学报(工学报),2012,7(45):322-325.
[12]田水承,王曦,刘振国,等.基于层次重要度因果分析法的煤矿自燃事故研究[J].工矿自动化,2012,3(3):14-16.
[13]VAN DE K G,VAN H E,VRIES H J,et al.Supporting DecisionMaking in Technology Standards Battles Based on a Fuzzy Analytic Hierarchy Process[J].Engineering Management,2014,61(2):336-348.
[14]KAR A K.Using Artificial Neural Networks and Analytic HierarchyProcess for the Supplier Selection Problem[C].Signal Processing,Computing and Control(ISPCC),2013:1-6.
[15]XIA Hui,JIA Zhi-ping,LI Xin,et al.A Subjective Trust Management Model Based on AHP for MANETs[C].Network Computing and Information Security(NCIS),2011:363-368.
[16]陈黎敏,蔡惠平,李晗,等.基于层次分析法的缓冲包装优化设计[J].包装工程,2007,2(28):45-63.
[17]SAATY T.The analytic hierarchy process[M].New York:McG raw-Hill Inc,1980.
[18]王静,李亚滨,赵书林.层次分析法在优化纺纱工艺配置方案中的应用[J].天津工业大学学报,2010,29(6):83-88.
[19]陈黎敏,蔡惠平.化妆品包装的一种优选方法[J].包装工程,2010,4(31):48-50.
[20]周清华,杨萍,肖吉军,等.基于层次分析法的包装质量分析[J].包装工程,2015,36(1):145-150.
[21]杨雪,李学洋,杨永超,等.危险化学品公示标签构成要素的权重分析[J]包装工程,2016,37(9):54-62.
[22]GB 25722-2010打火机安全与质量[S].GB 25722-2010,Lighters-Safety and quality.[S].
[23]张安.温州出口打火机不合格原因分析[J].检验检疫科学,2005,15(04):22-24.