一种新型的搓纸轮自动包装控制系统设计
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摘要
目的针对搓纸轮生产企业人工包装成本高、效率低、包装精度差等问题,设计一种新型的搓纸轮自动包装控制系统。方法系统综合应用PLC和单片机,通过多个机械手的协同工作完成搓纸轮的自动包装;应用基于GPRS网络的无线通信技术,实现系统故障的手机短息提醒,并通过DTU将系统数据上传到云监控服务平台;基于WinCC开发人机交互界面,实现对系统运行的现场级监控;基于Labview开发监控系统,并综合应用云监控服务平台,实现对系统运行的远程控制端监控。结果该控制系统包装效率可达4个/min,包装故障率低于1%,无线通信故障率低于0.1%。结论实际测试表明,该控制系统具有良好的可靠性和稳定性,符合工业应用需求。
The work aims to design a new rubber roller automatic packaging control system to solve the problems of high manual packaging costs, low efficiency, low precision, and etc in the production enterprise of rubber roller. This system integrated PLC and SCM to realize the automatic packaging of the rubber roller by cooperative work of multiple manipulators, applied the wireless communication technology based on the GPRS Internet to realize the phone SMS alerts of the system troubles, and transmitted the data to the cloud monitoring & service platform by DTU. Based on WinCC man-machine interaction interface, the field-level monitoring was carried out to the operation of system. On the basis of Labview, the monitoring system was developed and cloud monitoring & service platform was applied to realize the remote monitoring of the control terminals. The control system had packaging efficiency up to 4/min, packaging failure rate less than 1%, and wireless communication failure rate less than 0.1%. The actual test shows that this control system has excellent reliability and stability and meets the requirements of industrial application.
The work aims to design a new rubber roller automatic packaging control system to solve the problems of high manual packaging costs, low efficiency, low precision, and etc in the production enterprise of rubber roller. This system integrated PLC and SCM to realize the automatic packaging of the rubber roller by cooperative work of multiple manipulators, applied the wireless communication technology based on the GPRS Internet to realize the phone SMS alerts of the system troubles, and transmitted the data to the cloud monitoring & service platform by DTU. Based on WinCC man-machine interaction interface, the field-level monitoring was carried out to the operation of system. On the basis of Labview, the monitoring system was developed and cloud monitoring & service platform was applied to realize the remote monitoring of the control terminals. The control system had packaging efficiency up to 4/min, packaging failure rate less than 1%, and wireless communication failure rate less than 0.1%. The actual test shows that this control system has excellent reliability and stability and meets the requirements of industrial application.
引文
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[2]刘凯,初光勇,黄海松.基于LabVIEW的温度控制系统设计研究[J].现代电子技术,2017,40(18):164-167.LIU Kai,CHU Guang-yong,HUANG Hai-song.Design of Temperature Control System Based on LabVIEW[J].Modern Electronic Technique,2017,40(18):164-167.
[3]FENG Jin-bing.Design of the Control System for Automatic Riveting Machine Based on PLC[C]//International Conference on Robots&Intelligent System,IEEE,2017.
[4]胡兵,王小娟.基于PLC和触摸屏的马口瓶装箱机控制系统设计[J].包装工程,2017,38(5):157-161.HU Bing,WANG Xiao-juan.Design of Control System for Tinplate-bottle Boxing Machine Based on PLC and Touch Screen[J].Packaging Engineering,2017,38(5):157-161.
[5]许奇,刘瑾,杨海马.基于PLC与LabVIEW的恒温控制系统设计[J].测控技术,2016,35(9):55-58.XU Qi,LIU Jin,YANG Hai-ma.Automatic Temperature Regulation System Based on LabVIEW and PLC,Measurement&Control Technology,2016,35(9):55-58.
[6]张志锋,肖世德,赵阳,等.一种PLC控制L型大板块包装机的设计[J].包装工程,2016,37(11):122-126.ZHANG Zhi-feng,XIAO Shi-de,ZHAO Yang,et al Design of Large L-shaped Plate Packaging Machine Based on PLC[J].Packaging Engineering,2016,37(11):122-126.
[7]徐建明,张健,吴世民,等.基于ARM的机械手运动控制系统设计[J].浙江工业大学学报,2014,43(3):243-248.XU Jian-ming,ZHANG Jian,WU Shi-min,et al.Design of Manipulator Motion Control System Based on ARM[J].Journal of Zhejiang University of Technology,2014,43(3):243-248.
[8]VINOTH T,KUMAR N M,KRISHNAMOORTHY R.Design of a New Motion Control System on Chip Architecture for Robotic Manipulator[C]//Online International Conference on Green Engineering&Technologies,IEEE,2017.
[9]徐鑫凯,孟祥印,郝梦捷,等.基于GPRS的天然气调压站远程监控系统设计[J].电子技术应用,201541(10):13-16.XU Xin-kai,MENG Xiang-yin,HAO Meng-jie,et al.Design of Gas Remote Monitoring System Based on GPRS[J].Application of Electronic Technique,2015,41(10):13-16.
[10]HUANG D,ZHU L,JIA H,et al.Remote Monitoring System for Corn Seeding Quality Based on GPS and GPRS[J].Transactions of the Chinese Society of Agricultural Engineering,2016,32(6):162-168.
[11]LIU Jia-ying,ZHANG Jian-yi,YUAN Yan-hong.Remote Monitoring System of Rural Sewage Treatment Based on GPRS[J].Journal of Mechanical&Electrical Engineering,2017,34(4):421-424.
[12]朱珺.基于Labview的钻孔钻探参数无线监控系统设计[J].电子设计工程,2018,26(9):86-90.ZHU Jun.Design of Wireless Monitoring System for Drilling Parameters Based on Labview[J].Electronic Design Engineering,2018,26(9):86-90.
[13]魏松,费玉静,马力群.基于GPRS-DTU的户用取暖远程监测系统的设计[J].中国仪器仪表,2017(6):72-75.WEI Song,FEI Yu-jing,MA Li-qun.The Design of Remote Monitoring System for Household Heating Based on GPRS-DTU[J].China Instrumentation,2017(6):72-75.
[14]张惠娣,汪昌固,王贤成.基于无线通信和PLC的网箱自动投饵系统设计[J].控制工程,2014,21(4):520-523.ZHANG Hui-di,WANG Chang-gu,WANG Xiancheng.Autoamtic Feeding System of Sea-cage Based on Wireless Communications and PLC Control[J].Control Engineering of China,2014,21(4):520-523.
[15]郭荣祥,雷高阳.基于PLC和GPRS的远程监控供水系统的设计[J].计算机测量与控制,2013,21(10):2694-2696.GUO Rong-xiang,LEI Gao-yang.Design of Remote Monitoring of Water Supply System Based on PLC and GPRS[J].Computer Measurement&Control,2013,21(10):2694-2696.