摘要
为了分析颗粒饲料挤压成型过程中的力学行为变化,探究饲料原料特性以及生产加工中工艺参数对颗粒饲料质量的影响规律,文章提出了一种饲料挤压成型研究方法,自主研制了单模孔颗粒饲料挤压成型装置,分析对比了在6种含水率(10%、12%、14%、16%、18%、20%)、5种加载载荷(5.09、10.19、15.28、20.37、25.46 MPa)、3种加热温度(60、70、80℃)条件下,仔猪粉料在挤压成型过程中的力学变化、应力松弛特性、挤压成型的颗粒饲料外观质量和硬度。结果表明:加载载荷和物料含水率均对原料松弛模量有极显著影响(P<0.01),温度、含水率和载荷均对颗粒饲料硬度有极显著影响(P<0.01),温度和含水率对颗粒饲料颜色影响明显。文章提出了一种颗粒饲料单模孔挤压成型装置及其研究方法,可以在多种工艺条件下进行单个颗粒饲料的成型试验,为深入研究颗粒饲料成型机理提供了新的测试方法和相关力学参数。
In order to study the mechanical behavior change of pellet feed in the extrusion forming process, and investigate the rule how the feed raw materials' characteristics and process parameters affect the quality of pellet feed, one method used for the extrusion forming of pellet feed was introduced, and a single die hole extrusion forming device was developed. Six wet basis moisture content(10%, 12%,14%, 16%, 18%, 20%, respectively), five loading condition(5.09, 10.19, 15.28, 20.37, 25.46 MPa)and three kinds of heating temperature(60, 70, 80 ℃) of weaned piglet mash feed were measured and compared. The mechanical behavior and stress relaxation properties of the feed raw material, and the appearance quality and hardness of the pellet feed were analyzed, respectively. The experimental results showed that the compressive load and the moisture content of the material had a significant effect on the relaxation modulus of the raw material(P<0.01). The heating temperature, moisture content and load had a significant effect on the hardness of the pellet feed. The temperature and moisture content had a significant effect on the color of pellet feed. In this paper, a kind of single hole extrusion and pelleting device was presented, and its research method was put forward.This research could provide a new test method for forming mechanism of pellet feed and the related mechanical parameters in the extrusion process.
引文
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