铝合金空心型材挤压焊合问题的研究进展
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摘要
从挤压焊缝的形成、固态焊合机理、焊合质量与工模具设计的关系、焊合质量判据等方面综述了国内外铝合金空心型材挤压焊合问题的研究现状。
The research of weld seams in hollow profile extrusion of aluminum alloy and the progress in recent years are discussed.The welding seam formation,the mechanisms of welding and bonding criterions are expatiated.And the relationship between the properties of extrusion weld seam and die design is introduced in detail.
The research of weld seams in hollow profile extrusion of aluminum alloy and the progress in recent years are discussed.The welding seam formation,the mechanisms of welding and bonding criterions are expatiated.And the relationship between the properties of extrusion weld seam and die design is introduced in detail.
引文
1 刘静安.铝型材挤压模具设计、制造、使用及维修[M].北京:冶金工业出版社,2002
2 林高用,冯迪.铝合金方管分流焊合挤压过程的有限元分析[J].中国机械工程,2009,20(24):2993
3 Valberg H.Extrusion welding in aluminium extrusion[J].Int J Mater Prod Techn,2002,17(7):497
4 Weitzel F.Gestaltung und konstruktion von strangpresswerkzeugen,teilⅠ[J].Aluminium,1992,68(9):778
5 Weitzel F.Gestaltung und konstruktion von strangpresswerkzeugen,teilⅡ[J].Aluminium,1992,68(10):867
6 Weitzel F.Gestaltung und konstruktion von strangpresswerkzeugen,teilⅢ[J].Aluminium,1992,68(11):959
7 Akeret R.Strangpressnhte in aluminiumprofilen;TeilⅡ;Mikrostruktur und qualittsmerkmale[J].Aluminium,1992,68(11):965
8 Akeret R.Strangpressnhte in aluminiumprofilen;TeilⅠ;Technologie[J].Aluminium,1992,68(10):877
9 Akeret R.Properties of pressure welds in extruded aluminium alloy sections[J].J Inst Met,1972,100:202
10 Valberg H,Loeken T,Hval M,et al.The extrusion of hollow profiles with a gas pocket behind the bridge[J].Int J Mater Prod Techn,1995,10(3-6):222
11 Welo T,Smaabrekke A,et al.Two-dimensional si-mulation of porthole extrusion[J].Aluminium,1995,71(1):90
12 Valberg H.Extrusion welding in porthole die extrusion[C]//Proceedings of 6th international conference of aluminum extrusion technology semester.Chicago,1996:213
13 Valberg H,Malvik T.An experimental investigation of the material flow inside the bearing channel in aluminium extrusion[J].Int J Mater Prod Techn,1994,9(4-6):428
14 Valberg,Malvik H T.Metal flow in die channels of extrusion[C]//Proceedings of 6th international conference of aluminum extrusion technology semester.Chicago,1996:17
15 Chanda U T,Zhou J,Duszczyk J.FEM analysis of aluminum extrusion through square and round dies[J].Mater Des,2000,21(4):323
16 Kim Young-Tae,Keisuke I,Tadasu M.Metal flow in porthole die extrusion of aluminum[J].J Mater Process Techn,2002,121(1):107
17 Li L,Zhou J,Duszczyk J.Prediction of temperature evolution during the extrusion of 7075aluminum alloy at various ram speeds by means of 3DFEM simulation[J].J Mater Process Techn,2004,145(3):360
18 Li L,Zhou J,Duszczyk J.Determination of a constitutive relationship for AZ31B magnesium alloy and validation through comparison between simulated and real extrusion[J].J Mater Process Techn,2006,172(3):372
19 Jo H H,Lee S K,Jung C S,et al.A non-steady state FE analysis of Al tubes hot extrusion by aporthole die[J].J Mater Process Techn,2006,173(2):223
20 Jo H H,Jeong C S,Lee S K,et al.Determination of welding pressure in the non-steady-state porthole die extrusion of improved Al7003 hollow section tubes[J].J Mater Process Techn,2003,139(1-3):428
21 Jo H H,Lee S K,Lee S B,et al.Prediction of welding pressure in the non-steady state porthole die extrusion of Al7003tubes[J].Int J Machine Tools Manuf,2002,42(6):753
22 Donati L,Tomesani L.The prediction of seam welds quality in aluminum extrusion[J].J Mater Process Techn,2004,153-154:366
23 Donati L,Tomesani L.The effect of die design on the production and seam weld quality of extruded aluminum profiles[J].J Mater Process Techn,2005,164-165:1025
24 Donati L,Tomesani L,Minak G.Characterization of seam weld quality in AA6082 extruded profiles[J].J Mater Process Techn,2007,191(1-3):127
25 Kim K J,Lee C H,Yang D Y.Investigation into the improvement of welding strength in three-dimensional extrusion of tubes using porthole dies[J].J Mater Process Techn,2002,130-131:426
26 He Youfeng,Xie Shuisheng,Cheng Lei,et al.FEM simulation of welding quality in porthole die extrusion[J].J Wuhan Univ Technol:Mater Sci Edition,2011,26(2):292
27 Khan Y A,Valberg H,Irgens I.Joining of metal streams in extrusion welding[J].Int J Mater Form,2009,2(1):109
28 Khan Y A,Valberg H S,Jacobsen B O T.Deformation conditions in the extrusion weld zone when using pointed and square ended bridge[J].Int J Mater Form,2010,3(S1):379
29 Khan Y A,Valberg H S.Metal flow in idealized asymmetric 2DExtrusion Welding[J].Int J Mater Form,2010,3(S1):383
30 Li Qiang,Harris Chris,Jolly Mark R.Finite element modelling simulation of transverse welding phenomenon in aluminium extrusion process[J].Mater Des,2003,24(7):493
31 Ceretti E,Fratini L,Gagliardi F,et al.A new approach to study material bonding in extrusion porthole dies[J].CIRP Annals-Manuf Techn,2009,58(1):259
32 Bariani P F,Bruschi S,Ghiotti A.Physical simulation of longitudinal welding in porthole-die extrusion[J].Manuf Techn,2006,55(1):287
33 Edwards S P,Bakker Andrew J den,Zhou Jie,et al.Physical simulation of longitudinal weld seam formation in aluminum extrusions[J].Mater Sci Forum,2006,519-521:1403
34 Plata M,Piwnik J.Theoretical and experimental analysis of seam weld formation in hot extrusion of aluminum alloys[C]//Proceedings of 7th International Aluminum Extrusion Technology Seminar ET,2000:205
35 Saha Pradip K.Quality issues of hollow extrusions for aerospace applications[C]//Proceedings of International Conference of Extrusion Technology.Orlando,2008:117
36 Edwards Simon-Peter,Bakker Andrew J den,Zhou Jie,et al.Physical simulation of longitudinal weld seam formation during extrusion to produce hollow aluminum profiles[J].Mater Manuf Process,2009,24(4):409
37 和优锋,谢水生,程磊,等.蝶形模具挤压过程的数值模拟[J].中国有色金属学报,2011,21(5):995
38 Meerbusch B R.High-tech‘butterflies’from Italy[J].Int J Ind Res Appl,2008,84:46
39 Pinter T.Butterfly dies-increase extrusion speed through innovative porthole[C]//Proceedings of International Conference of Extrusion Technology.Orlando,2008:42
2 林高用,冯迪.铝合金方管分流焊合挤压过程的有限元分析[J].中国机械工程,2009,20(24):2993
3 Valberg H.Extrusion welding in aluminium extrusion[J].Int J Mater Prod Techn,2002,17(7):497
4 Weitzel F.Gestaltung und konstruktion von strangpresswerkzeugen,teilⅠ[J].Aluminium,1992,68(9):778
5 Weitzel F.Gestaltung und konstruktion von strangpresswerkzeugen,teilⅡ[J].Aluminium,1992,68(10):867
6 Weitzel F.Gestaltung und konstruktion von strangpresswerkzeugen,teilⅢ[J].Aluminium,1992,68(11):959
7 Akeret R.Strangpressnhte in aluminiumprofilen;TeilⅡ;Mikrostruktur und qualittsmerkmale[J].Aluminium,1992,68(11):965
8 Akeret R.Strangpressnhte in aluminiumprofilen;TeilⅠ;Technologie[J].Aluminium,1992,68(10):877
9 Akeret R.Properties of pressure welds in extruded aluminium alloy sections[J].J Inst Met,1972,100:202
10 Valberg H,Loeken T,Hval M,et al.The extrusion of hollow profiles with a gas pocket behind the bridge[J].Int J Mater Prod Techn,1995,10(3-6):222
11 Welo T,Smaabrekke A,et al.Two-dimensional si-mulation of porthole extrusion[J].Aluminium,1995,71(1):90
12 Valberg H.Extrusion welding in porthole die extrusion[C]//Proceedings of 6th international conference of aluminum extrusion technology semester.Chicago,1996:213
13 Valberg H,Malvik T.An experimental investigation of the material flow inside the bearing channel in aluminium extrusion[J].Int J Mater Prod Techn,1994,9(4-6):428
14 Valberg,Malvik H T.Metal flow in die channels of extrusion[C]//Proceedings of 6th international conference of aluminum extrusion technology semester.Chicago,1996:17
15 Chanda U T,Zhou J,Duszczyk J.FEM analysis of aluminum extrusion through square and round dies[J].Mater Des,2000,21(4):323
16 Kim Young-Tae,Keisuke I,Tadasu M.Metal flow in porthole die extrusion of aluminum[J].J Mater Process Techn,2002,121(1):107
17 Li L,Zhou J,Duszczyk J.Prediction of temperature evolution during the extrusion of 7075aluminum alloy at various ram speeds by means of 3DFEM simulation[J].J Mater Process Techn,2004,145(3):360
18 Li L,Zhou J,Duszczyk J.Determination of a constitutive relationship for AZ31B magnesium alloy and validation through comparison between simulated and real extrusion[J].J Mater Process Techn,2006,172(3):372
19 Jo H H,Lee S K,Jung C S,et al.A non-steady state FE analysis of Al tubes hot extrusion by aporthole die[J].J Mater Process Techn,2006,173(2):223
20 Jo H H,Jeong C S,Lee S K,et al.Determination of welding pressure in the non-steady-state porthole die extrusion of improved Al7003 hollow section tubes[J].J Mater Process Techn,2003,139(1-3):428
21 Jo H H,Lee S K,Lee S B,et al.Prediction of welding pressure in the non-steady state porthole die extrusion of Al7003tubes[J].Int J Machine Tools Manuf,2002,42(6):753
22 Donati L,Tomesani L.The prediction of seam welds quality in aluminum extrusion[J].J Mater Process Techn,2004,153-154:366
23 Donati L,Tomesani L.The effect of die design on the production and seam weld quality of extruded aluminum profiles[J].J Mater Process Techn,2005,164-165:1025
24 Donati L,Tomesani L,Minak G.Characterization of seam weld quality in AA6082 extruded profiles[J].J Mater Process Techn,2007,191(1-3):127
25 Kim K J,Lee C H,Yang D Y.Investigation into the improvement of welding strength in three-dimensional extrusion of tubes using porthole dies[J].J Mater Process Techn,2002,130-131:426
26 He Youfeng,Xie Shuisheng,Cheng Lei,et al.FEM simulation of welding quality in porthole die extrusion[J].J Wuhan Univ Technol:Mater Sci Edition,2011,26(2):292
27 Khan Y A,Valberg H,Irgens I.Joining of metal streams in extrusion welding[J].Int J Mater Form,2009,2(1):109
28 Khan Y A,Valberg H S,Jacobsen B O T.Deformation conditions in the extrusion weld zone when using pointed and square ended bridge[J].Int J Mater Form,2010,3(S1):379
29 Khan Y A,Valberg H S.Metal flow in idealized asymmetric 2DExtrusion Welding[J].Int J Mater Form,2010,3(S1):383
30 Li Qiang,Harris Chris,Jolly Mark R.Finite element modelling simulation of transverse welding phenomenon in aluminium extrusion process[J].Mater Des,2003,24(7):493
31 Ceretti E,Fratini L,Gagliardi F,et al.A new approach to study material bonding in extrusion porthole dies[J].CIRP Annals-Manuf Techn,2009,58(1):259
32 Bariani P F,Bruschi S,Ghiotti A.Physical simulation of longitudinal welding in porthole-die extrusion[J].Manuf Techn,2006,55(1):287
33 Edwards S P,Bakker Andrew J den,Zhou Jie,et al.Physical simulation of longitudinal weld seam formation in aluminum extrusions[J].Mater Sci Forum,2006,519-521:1403
34 Plata M,Piwnik J.Theoretical and experimental analysis of seam weld formation in hot extrusion of aluminum alloys[C]//Proceedings of 7th International Aluminum Extrusion Technology Seminar ET,2000:205
35 Saha Pradip K.Quality issues of hollow extrusions for aerospace applications[C]//Proceedings of International Conference of Extrusion Technology.Orlando,2008:117
36 Edwards Simon-Peter,Bakker Andrew J den,Zhou Jie,et al.Physical simulation of longitudinal weld seam formation during extrusion to produce hollow aluminum profiles[J].Mater Manuf Process,2009,24(4):409
37 和优锋,谢水生,程磊,等.蝶形模具挤压过程的数值模拟[J].中国有色金属学报,2011,21(5):995
38 Meerbusch B R.High-tech‘butterflies’from Italy[J].Int J Ind Res Appl,2008,84:46
39 Pinter T.Butterfly dies-increase extrusion speed through innovative porthole[C]//Proceedings of International Conference of Extrusion Technology.Orlando,2008:42