基于历史故障数据的二手设备维护策略优化
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摘要
针对二手设备租赁维护的实际情况,提出一种周期预防维护策略模型。该策略综合考虑设备的年龄、预防维护和小修等因素对维护费用的影响,以设备的历史故障数据信息为依据,使用最大似然估计解析方法对设备的故障率分布函数参数进行估计,建立以出租方维护成本最小化为目标的周期预防维护策略模型。最后,给出算例分析。研究表明,该策略符合租赁设备维护的实际情况,可为出租方提供有效的个性化维护解决方案。
In this paper,aperiodic preventive maintenance strategy was proposed for the leasing of second-hand equipment based on the actual maintenance situation.Considering various factors influencing the expenses of maintenance,such as age,preventive maintenance,and minimal repair of equipment,and based on historical failure data of equipment,this paper effectively estimated the parameters of failure distribution function of equipment by using maximum likelihood estimation and developed a model of periodic preventive maintenance policy which minimized the maintenance expenses of the lessors.Numerical examples illustrate that the proposed maintenance strategy is practical which can provide effective and individual decision support for lessors.
In this paper,aperiodic preventive maintenance strategy was proposed for the leasing of second-hand equipment based on the actual maintenance situation.Considering various factors influencing the expenses of maintenance,such as age,preventive maintenance,and minimal repair of equipment,and based on historical failure data of equipment,this paper effectively estimated the parameters of failure distribution function of equipment by using maximum likelihood estimation and developed a model of periodic preventive maintenance policy which minimized the maintenance expenses of the lessors.Numerical examples illustrate that the proposed maintenance strategy is practical which can provide effective and individual decision support for lessors.
引文
[1]Murthy D N P,Pongpech J.Maintenance of leased equipment[M].Complex System Maintenance Handbook.London:Springer,2008.
[2]谢文明,江志斌,汪益新,等.基于服务型制造的设备维护外包合同设计[J].系统管理学报,2013,22(3):289-294.
[3]马卫民,徐博,黄卉.有限使用寿命情形下局内设备的赁购决策[J].系统管理学报,2013,22(4):513-517.
[4]Barlow R,Hunter L.Optimum preventive maintenance policies[J].Operations Research,1960,8(1):90-100.
[5]Wang H.A survey of maintenance policies of deteriorating systems[J].European Journal of Operational Research,2002,139(3):469-489.
[6]Pham H,Wang H.Imperfect maintenance[J].European Journal of Operational Research,1996,94(3):425-438.
[7]Jaturonnatee J,Murthy D N P,Boondiskulchok R.Optimal preventive maintenance of leased equipment with corrective minimal repairs[J].European Journal of Operational Research,2006,174(1):201-215.
[8]Yeh R H,Kao K C,Chang W L.Optimal preventive maintenance policy for leased equipment using failure rate reduction[J].Computers&Industrial Engineering,2009,57(1):304-309.
[9]Yeh R H,Chang W L.Optimal threshold value of failure-rate for leased products with preventive maintenance actions[J].Mathematical and Computer Modelling,2007,46(5):730-737.
[10]Yeh R H,Chang W L,Lo H C.Optimal length of lease period and maintenance policy for leased equipment with a control-limit on age[J].Mathematical and Computer Modelling,2011,54(9):2014-2019.
[11]Pongpech J,Murthy D N P.Optimal periodic preventive maintenance policy for leased equipment[J].Reliability Engineering&System Safety,2006,91(7):772-777.
[12]Yeh R H,Chen C K.Periodical preventivemaintenance contract for a leased facility with Weibull life-time[J].Quality and Quantity,2006,40(2):303-313.
[13]Cheng C Y,Zhao X F,Chen M,et al.A Failurerate-reduction periodic preventive maintenance model with delayed initial time in a finite time period[J].Quality Techonlogy&Quantitative Management,2014,11(3):245-254.
[14]金琳,王燕,周晓军.基于虚拟年龄的租赁设备预防性维护策略研究[J].工业工程与管理,2013,18(6):68-72.
[15]金琳,黄开敏,周晓军.租赁设备的多阶段预防性维护策略及优化[J].计算机集成制造系统,2013,19(12):2947-2953.
[16]Zhou X,Li Y,Xi L,et al.Multi-phase preventive main-tenance policy for leased equipment[J].International Journal of Production Research,2014,53(15):4528-4537.
[17]Shafiee M,Chukova S.Maintenance models in warranty:A literature review[J].European Journal of Operational Research,2013,229(3):561-572.
[18]王扬,徐寅峰,董玉成,等.考虑二手货市场的在线租赁决策与竞争[J].系统管理学报,2011,20(4):428-432.
[19]Chattopadhyay G N,Murthy D N P.Warranty cost analysis for second-hand products[J].Mathematical and Computer Modelling,2000,31(10):81-88.
[20]Pongpech J,Murthy D N P,Boondiskulchock R.Maintenance strategies for used equipment under lease[J].Journal of Quality in Maintenance Engineering,2006,12(1):52-67.
[21]Shafiee M,Chukova S,Yun W Y,et al.On the investment in a reliability improvement program for warranted second-hand items[J].IIE Transactions,2011,43(7):525-534.
[22]Shafiee M,Finkelstein M,Chukova S.On optimal upgrade level for used products under given cost structures[J].Reliability Engineering&System Safety,2011,96(2):286-291.
[23]Coria V H,Maximov S,Rivas-Dávalos F,et al.Analytical method for optimization of maintenance policy based on available system failure data[J].Reliability Engineering&System Safety,2015,135:55-63.
[24]Melchor-Hernández C L,Rivas-Dávalos F,Maximov S,et al.A model for optimizing maintenance policy for power equipment[J].International Journal of Electrical Power&Energy Systems,2015,68:304-312.
[25]Marshall S E,Chukova S.On analysing warranty data from repairable items[J].Quality and Reliability Engineering International,2010,26(1):43-52.
[2]谢文明,江志斌,汪益新,等.基于服务型制造的设备维护外包合同设计[J].系统管理学报,2013,22(3):289-294.
[3]马卫民,徐博,黄卉.有限使用寿命情形下局内设备的赁购决策[J].系统管理学报,2013,22(4):513-517.
[4]Barlow R,Hunter L.Optimum preventive maintenance policies[J].Operations Research,1960,8(1):90-100.
[5]Wang H.A survey of maintenance policies of deteriorating systems[J].European Journal of Operational Research,2002,139(3):469-489.
[6]Pham H,Wang H.Imperfect maintenance[J].European Journal of Operational Research,1996,94(3):425-438.
[7]Jaturonnatee J,Murthy D N P,Boondiskulchok R.Optimal preventive maintenance of leased equipment with corrective minimal repairs[J].European Journal of Operational Research,2006,174(1):201-215.
[8]Yeh R H,Kao K C,Chang W L.Optimal preventive maintenance policy for leased equipment using failure rate reduction[J].Computers&Industrial Engineering,2009,57(1):304-309.
[9]Yeh R H,Chang W L.Optimal threshold value of failure-rate for leased products with preventive maintenance actions[J].Mathematical and Computer Modelling,2007,46(5):730-737.
[10]Yeh R H,Chang W L,Lo H C.Optimal length of lease period and maintenance policy for leased equipment with a control-limit on age[J].Mathematical and Computer Modelling,2011,54(9):2014-2019.
[11]Pongpech J,Murthy D N P.Optimal periodic preventive maintenance policy for leased equipment[J].Reliability Engineering&System Safety,2006,91(7):772-777.
[12]Yeh R H,Chen C K.Periodical preventivemaintenance contract for a leased facility with Weibull life-time[J].Quality and Quantity,2006,40(2):303-313.
[13]Cheng C Y,Zhao X F,Chen M,et al.A Failurerate-reduction periodic preventive maintenance model with delayed initial time in a finite time period[J].Quality Techonlogy&Quantitative Management,2014,11(3):245-254.
[14]金琳,王燕,周晓军.基于虚拟年龄的租赁设备预防性维护策略研究[J].工业工程与管理,2013,18(6):68-72.
[15]金琳,黄开敏,周晓军.租赁设备的多阶段预防性维护策略及优化[J].计算机集成制造系统,2013,19(12):2947-2953.
[16]Zhou X,Li Y,Xi L,et al.Multi-phase preventive main-tenance policy for leased equipment[J].International Journal of Production Research,2014,53(15):4528-4537.
[17]Shafiee M,Chukova S.Maintenance models in warranty:A literature review[J].European Journal of Operational Research,2013,229(3):561-572.
[18]王扬,徐寅峰,董玉成,等.考虑二手货市场的在线租赁决策与竞争[J].系统管理学报,2011,20(4):428-432.
[19]Chattopadhyay G N,Murthy D N P.Warranty cost analysis for second-hand products[J].Mathematical and Computer Modelling,2000,31(10):81-88.
[20]Pongpech J,Murthy D N P,Boondiskulchock R.Maintenance strategies for used equipment under lease[J].Journal of Quality in Maintenance Engineering,2006,12(1):52-67.
[21]Shafiee M,Chukova S,Yun W Y,et al.On the investment in a reliability improvement program for warranted second-hand items[J].IIE Transactions,2011,43(7):525-534.
[22]Shafiee M,Finkelstein M,Chukova S.On optimal upgrade level for used products under given cost structures[J].Reliability Engineering&System Safety,2011,96(2):286-291.
[23]Coria V H,Maximov S,Rivas-Dávalos F,et al.Analytical method for optimization of maintenance policy based on available system failure data[J].Reliability Engineering&System Safety,2015,135:55-63.
[24]Melchor-Hernández C L,Rivas-Dávalos F,Maximov S,et al.A model for optimizing maintenance policy for power equipment[J].International Journal of Electrical Power&Energy Systems,2015,68:304-312.
[25]Marshall S E,Chukova S.On analysing warranty data from repairable items[J].Quality and Reliability Engineering International,2010,26(1):43-52.