悬索桥索鞍及索夹表面处理制造工艺
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摘要
对国内悬索桥索鞍、索夹常见的表面处理制造工艺过程的问题进行分析,通过改变厂房工艺布局,引进机器人智能化打磨铸件表面,设置同轨道整体可移动除尘打磨房与喷漆房,采用水性重防腐涂料代替常用的油性防腐涂料,降低了涂装过程中VOC的排放量,提高了生产效率及产品质量,降低了劳动强度,减少了环境危害。
This paper analyzes the common problems of surface treatment and manufacturing process of cable saddle and cable clamp of domestic suspension bridge. The layout of workshop has been changed,and the robot has been introduced to intelligently polish the surface of castings,and integral mobile dusting and grinding room and paint spraying room in the same track have been set,and the waterborne heavy anticorrosive coating has been used to replace the common oil anticorrosive coating,which reduces the VOC emission in the coating process,and improves the production efficiency and product quality,and decreases the labor intensity,and reduces the harm to the environment.
This paper analyzes the common problems of surface treatment and manufacturing process of cable saddle and cable clamp of domestic suspension bridge. The layout of workshop has been changed,and the robot has been introduced to intelligently polish the surface of castings,and integral mobile dusting and grinding room and paint spraying room in the same track have been set,and the waterborne heavy anticorrosive coating has been used to replace the common oil anticorrosive coating,which reduces the VOC emission in the coating process,and improves the production efficiency and product quality,and decreases the labor intensity,and reduces the harm to the environment.
引文
[1]全国铸造标准化技术委员会. GBT 7659—2010焊接结构用铸钢件[S].北京:中国标准出版社,2011:6.
[2]机械工业大型铸锻件标委会. JBT 6402—2006大型低合金钢铸件[S].北京:机械工业出版社,2007:5.
[3]吕斌,卢琦,袁艳丽.一种基于恒力打磨的机器人自动加工方法[J].机械设计与制造工程,2017(3).
[4]何宏涛,唐群. TMC新型高效滤筒式除尘器技术及应用[J].中国环保产业,2012(5):24-26.
[5]赵芯.低温等离子体处理VOCs技术研究进展[J].四川化工,2016,19(2):36-38.
[6]陈昊,吴梦奇,李杰飞,等.水性防腐涂料研究进展[J].涂料工业,2016(2).
[2]机械工业大型铸锻件标委会. JBT 6402—2006大型低合金钢铸件[S].北京:机械工业出版社,2007:5.
[3]吕斌,卢琦,袁艳丽.一种基于恒力打磨的机器人自动加工方法[J].机械设计与制造工程,2017(3).
[4]何宏涛,唐群. TMC新型高效滤筒式除尘器技术及应用[J].中国环保产业,2012(5):24-26.
[5]赵芯.低温等离子体处理VOCs技术研究进展[J].四川化工,2016,19(2):36-38.
[6]陈昊,吴梦奇,李杰飞,等.水性防腐涂料研究进展[J].涂料工业,2016(2).