水胶炸药混合无人化技术研究与应用
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摘要
针对水胶炸药生产线混合工序的生产工艺及安全要求,研究设计了一套混合工序自动化控制系统。该系统具有远程控制、自动加料、在线检测等功能,生产线实际操作人员减少了3人/单班,混药效率由4 t/h提高到5 t/h,每年产生的直接经济效益约为50万元,实现了现场无人化操作。同时,极大地提高了生产的本质安全性、清洁化生产水平和生产效率。
Aiming at the production technology and safety requirements of the mixing process of water-gel explosive production line,a set of automatic control system of the mixing process is studied and designed. The system has the functions of remote control,automatic feeding,online detection,etc. The actual operators of the production line are reduced by 3 people/single shift,the mixing efficiency is increased from 4 t/h to 5 t/h,and the direct economic benefit is about500,000 yuan per year,realizing the field unmanned operation. At the same time,it greatly improves the essential safety of production,clean production level and production efficiency.
Aiming at the production technology and safety requirements of the mixing process of water-gel explosive production line,a set of automatic control system of the mixing process is studied and designed. The system has the functions of remote control,automatic feeding,online detection,etc. The actual operators of the production line are reduced by 3 people/single shift,the mixing efficiency is increased from 4 t/h to 5 t/h,and the direct economic benefit is about500,000 yuan per year,realizing the field unmanned operation. At the same time,it greatly improves the essential safety of production,clean production level and production efficiency.
引文
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[2]住房和城乡建设部.民用爆炸物品工程设计安全标准GB 50089-2018[S].北京:中国计划出版社,2018:68.
[3]周晓红.水胶炸药生产线中和工艺自动化控制系统研究[J].煤矿爆破,2014,32(1):26-29.
[4]黄文尧,颜事龙.炸药化学与制造[D],北京:冶金工业出版社,2009:82-85.
[5]国家标准化管理委员会.工业炸药通用技术条件:GB28286-2012[S].北京:中国标准出版社,2012:5.
[6]工业和信息化部办公厅.民用爆炸物品行业技术发展方向及目标(2018)[Z].工信厅安全[2018]94号.
[7]孟庆贵,马会杰,刘彪,等.浅析《民用爆炸物品行业发展规划(2016—2020年)》的目标设定[J].煤矿爆破,2017(4):1-3.
[8]工业和信息化部.民爆行业技术进步的指导意见(2010)[Z].工信安函[2010]22号.
[9]工业和信息化部.民爆物品行业发展规划(2016-2020)[Z].工信部规[2016]331号.