农产品加工废弃植物纤维利用现状及其在热压成型技术上的应用研究进展
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摘要
我国农产品加工废弃植物纤维资源广,利用率低,对生态环境造成较大的污染。所以,近年来,植物纤维的综合利用与植物纤维复合材料加工技术成为国内外学者的研究热点。其中,热压塑化成型技术操作简便,使用的添加剂少,绿色环保,与其他加工技术相比具有很大的优势,应用前景好。本文对植物纤维的特点、热压成型机理、工艺条件、应用等进行了综述,分析了热压成型技术的优势及存在的问题,对其应用前景进行了展望。
There are a lot of wasted plant fiber resources in China of which the fiber utilization is low that caused a great pollution to the ecological environment. Therefore,the comprehensive utilization of plant fiber is a research hotspot in recent years. Compared with other processing technologies,the hot pressing plasticizing molding technology has good application prospects because of the advantage that is easy to operate,and add a small amount of additives which are green and environmentally friendly. In this paper,the characteristics of the plant fiber,the hot-pressing forming mechanism,the process conditions and application were reviewed. In addition,the advantages and problems of hot-pressing technology were analyzed and its application prospects were prospected.
There are a lot of wasted plant fiber resources in China of which the fiber utilization is low that caused a great pollution to the ecological environment. Therefore,the comprehensive utilization of plant fiber is a research hotspot in recent years. Compared with other processing technologies,the hot pressing plasticizing molding technology has good application prospects because of the advantage that is easy to operate,and add a small amount of additives which are green and environmentally friendly. In this paper,the characteristics of the plant fiber,the hot-pressing forming mechanism,the process conditions and application were reviewed. In addition,the advantages and problems of hot-pressing technology were analyzed and its application prospects were prospected.
引文
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[2]赵明鑫,万志芳,郭娟.全面停伐政策对黑龙江省木材加工企业的影响分析[J].林业经济,2017,39(2):35-38.
[3]Ghofrani M,Ashori A,Mehrabi R.Mechanical and acoustical properties of particleboards made with date palm branches and vermiculite[J].Polymer Testing,2017,60:153-159.
[4]Khazaeian A,Ashori A,Dizaj M Y.Suitability of sorghum stalk fibers for production of particleboard[J].Carbohydrate Polymers,2015,120(120):15-21.
[5]Sabbatini A,Lanari S,Santulli C,et al.Use of almond shells and rice husk as fillers of poly(methyl methacrylate)(PMMA)composites[J].Materials,2017,10(8):872.
[6]中国水稻网.我国每年秸秆产量有9亿吨利用不到四成[J].福建稻麦科技,2017,35(2):39-39.
[7]冉毅,杨玉峰,王超,等.秸秆发电与秸秆沼气应作为解决秸秆随地焚烧的主要手段[J].中国能源,2017,39(12):31-34.
[8]陆泗进,魏复盛,吴国平,等.我国农产品产地生态环境状况与农产品安全研究进展[J].食品科学,2014,35(23):313-319.
[9]Chae Y,An Y J.Current research trends on plastic pollution and ecological impacts on the soil ecosystem:A review[J].Environmental Pollution,2018,240:387-395.
[10]Akhtar S.Food safety challenges--a Pakistan’s perspective[J].Critical Reviews in Food Science & Nutrition,2015,55(2):219.
[11]李坚.木材科学[M].北京:科学出版社,3版.2014:402-409.
[12]杨守禄,黄安香,章磊,等.木塑复合材料在绿色建筑中的应用[J].工程塑料应用,2018,46(1):123-127.
[13]Sommerhuber P F,Welling J,Krause A.Substitution potentials of recycled HDPE and wood particles from post-consumer packaging waste in Wood-Plastic Composites[J].Waste Management,2015,46:76-85.
[14]徐晓娟,卢立新,王立军,等.农作物秸秆废弃物材料化利用现状及发展[J].包装工程,2017,38(1):156-162.
[15]Li Y,Yin L,Huang C,et al.Quasi-static and dynamic nanoindentation to determine the influence of thermal treatment on the mechanical properties of bamboo cell walls[J].Holzforschung,2015,69(7):909-914.
[16]Yu H,You Y,Lei F,et al.Comparative study of alkaline hydrogen peroxide and organosolv pretreatments of sugarcane bagasse to improve the overall sugar yield.[J].Bioresource Technology,2015,187:161-166.
[17]Haghighatnia T,Abbasian A,Morshedian J.Hemp fiber reinforced thermoplastic polyurethane composite:An investigation in mechanical properties[J].Industrial Crops & Products,2017,108:853-863.
[18]朱作华,蔡侠,谢纯良,等.能源作物芦苇适宜收获期研究[J].中国麻业科学,2017,39(2):69-74.
[19]蔡杰.吕昂.周金平.纤维素科学与材料[M].北京:化学工业出版社,2015:82-90.
[20]Rabetafika H N,Bchir B,Blecker C,et al.Comparative study of alkaline extraction process of hemicelluloses from pear pomace[J].Biomass & Bioenergy,2014,61(2):254-264.
[21]Zhao X,Zhang L,Liu D.Biomass recalcitrance.Part I:The chemical compositions and physical structures affecting the enzymatic hydrolysis of lignocellulose[J].Biofuels Bioproducts & Biorefining,2012,6(4):465-482.
[22]吴德智.响应曲面试验优化在过氧甲酸中提取甘蔗渣纤维素的工艺研究[J].中国食品添加剂,2017(5):163-168.
[23]Ikram S,Huang L,Zhang H,et al.Composition and nutrient value proposition of brewers spent grain[J].Journal of Food Science,2017,82(10):2232-2242.
[24]马宏业,刘单卿,张雅君,等.我国秸秆综合利用技术进展与展望[J].广州化工,2016,44(24):4-5.
[25]钱静.茶废弃物资源化在环境治理中的应用研究[J].福建茶叶,2018,40(3):12-12.
[26]邓红艳,陈丽,李文斌,等.中药渣在环境中的资源化利用初探[J].环境与发展,2018,30(1):6-7.
[27]Ou R,Xie Y,Wolcott M P,et al.Effect of wood cell wall composition on the rheological properties of wood particle/high density polyethylene composites[J].Composites Science & Technology,2014,93(3):68-75.
[28]刘天舒,李树君,景全荣.植物纤维餐具干法热压成型工艺响应面法优化[J].农业机械学报,2012,43(9):116-119.
[29]任丽敏,王逢瑚,张利.包装用薄型稻草刨花板的制备工艺研究[J].包装工程,2013,34(11):10-15.
[30]陈兴华.木塑复合材料挤出成型研究进展[J].应用化工,2011,40(6):1092-1094.
[31]龙洪生.长麻纤维增强HDPE复合材料的制备及性能研究[D].北京:北京化工大学,2015.
[32]任博文.三种非木质材料制备无胶碎料板的加工工艺[D].咸阳:西北农林科技大学,2010.
[33]刘天舒,李树君,景全荣.植物纤维餐具干法热压成型工艺响应面法优化[J].农业机械学报,2012,43(9):116-119.
[34]石璞,欧阳龙,蔡淑容.植物纤维发泡材料的发泡机理与成型工艺探讨[J].包装学报,2013,5(3):55-58.
[35]单伟雄,刘武成,单伟锋.一种热压塑化管及其制造方法:中国201610902285.7[P].2017-02-15.
[36]王莹,王春红,岳鑫敏.5种天然植物纤维的性能测试与比较[J].上海纺织科技,2016,44(3):4-6.
[37]Ferrández-García A,Ferrández-Villena M,Ferrández-García C E,et al.Potential use of Phoenix canariensis biomass in binderless particleboards at low temperature and pressure[J].Bioresources,2017,12(3):6698-6712.
[38]Xinglian Geng,Zhang S Y,James Deng.Alkaline treatment of black spruce bark for the manufacture of binderless fiberboard[J].Journal of Wood Chemistry and Technology,2006,26(4):12.
[39]Sun F,Liao D M,Xu P,et al.Coupling numerical simulation of resin matrix composites about temperature and degree of cure fields by hot-press forming[J].Advanced Materials Research,2013,788:43-47.
[40]王全亮,肖生苓.重载纤维模塑材料热压成型的传热规律研究[J].中南林业科技大学学报,2017,37(12):139-145.
[41]陆智明.蔗渣改性生物基复合材料的制备与研究[D].广州:华南理工大学,2012.
[42]Sui W,Chen H.Effects of water states on steam explosion of lignocellulosic biomass.[J].Bioresource Technology,2016,199:155-163.
[43]Wang Y N,Weng Y X,Wang L.Characterization of interfacial compatibility of polylactic acid and bamboo flour(PLA/BF)in biocomposites[J].Polymer Testing,2014,36:119-125.
[44]Saha B C,Yoshida T,Cotta M A,et al.Hydrothermal pretreatment and enzymatic saccharification of corn stover for efficient ethanol production[J].Industrial Crops & Products,2013,44(2):367-372.
[45]李敏雯,温文杰,张钦发,等.热预处理对药渣纤维/PP共混材料的性能影响[J].包装工程,2017,38(19):82-86.
[46]李新功.竹纤维/聚乳酸可生物降解复合材料界面调控及性能研究[D].长沙:中南林业科技大学,2015.
[47]Halvarsson S,Edlund H,Norgren M.Manufacture of non-resin wheat straw fibreboards[J].Industrial Crops & Products,2009,29(2):437-445.
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