基于3D打印的注塑模随形冷却水路优化设计研究进展
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摘要
介绍了注塑模随形冷却水路的技术进展,阐述了基于金属三维(3D)打印技术的随形冷却水路的设计方法和空间结构,重点介绍了随形冷却水路优化设计的研究进展,提出了下一步的重点研究方向。
The paper reviewed the technological development in the conformal cooling channel of injection mold and also introduced its design methods and space structures based on the 3 D metal printing technique. The research progress in optimization design of the conformal cooling channel was introduced in detail, and the research direction in future was proposed.
The paper reviewed the technological development in the conformal cooling channel of injection mold and also introduced its design methods and space structures based on the 3 D metal printing technique. The research progress in optimization design of the conformal cooling channel was introduced in detail, and the research direction in future was proposed.
引文
[1] SHAYFULL Z,SHARIF S,ZAIN A M,et al.Potential of Conformal Cooling Channels in Rapid Heat Cycle Molding:A Review[J].Advances in Polymer Technology,2014,33(1):1-24.
[2] SACHS E,ALLEN S,GUO H L,et al.Progress on Tooling by 3D printing;Conformal Cooling,Dimensional Control,Surface Finish and Hardness[C]//Proceedings of the Eighth Annual Solid Freeform Fabrication Symposium.Tex:Universit of Texas at Austin.1997:115-124.
[3] SACHS E,WYLONIS E,ALLEN S,et al.Production of Injection Molding Tooling with Conformal Cooling Channels Using the Three Dimensional Printing Process[J].Polymer Engineering & Science,2004,40(5):1 232-1 247.
[4] SUN Y F,LEE K S,C N A Y.The Application of U Shape Milled Grooves for Cooling of Injection Moulds[J].Journal of Engineering Manufacture,2002,216(12):1 561-1 573.
[5] FERREIRA J C,MATEUS A.Studies of Rapid Soft Tooling with Conformal Cooling Channels for Plastic Injection Moulding[J].Journal of Materials Processing Technology,2003,142(2):508-516.
[6] PARK H S,PHAM N H.Design of Conformal Cooling Channels for an Automotive Part[J].International Journal of Automotive Technology,2009,10(1):87-93.
[7] PARK H S,DANG X P.Optimization of Conformal Cooling Channels with Array of Baffles for Plastic Injection Mold[J].International Journal of Precision Engineering and Manufacturing,2010,11(6):879-890.
[8] DANG X P,PARK H S.Design of U-shape Milled Groove Conformal Cooling Channels for Plastic Injection Mold[J].International Journal of Precision Engineering and Manufacturing,2011,12(1):73-84.
[9] RAHIM S Z A,SHARIF S,ZAIN A M,et al.Improving the Quality and Productivity of Molded Parts with a New Design of Conformal Cooling Channels for the Injection Molding Process[J].Advances in Polymer Technology,2016,35(1):1-10.
[10] XU X R,SACHS E,ALLEN S.The Design of Conformal Cooling Channels in Injection Molding Tooling[J].Polymer Engineering and Science,2001,41(7) :1 265-1 279.
[11] AGAZZI A,OTKA V S,LEGOFF R,et al.Optimal Cooling Design in Injection Moulding Process-A New Approach Based on Morphological Surfaces[J].Applied Thermal Engineering,2013,52(1):170-178.
[12] JUAN M J B,GUIDO T,FRED J A M V H,et al.Performance Evaluation of a Software Engineering Tool for Automated Design of Cooling Systems in Injection Moulding[J].Procedia CIRP,2013,7(1):270-275.
[13] LI C L.A Feature-Based Approach to Injection Mould Cooling System Design[J].Computer-Aided Design,2001,33(14):1 073-1 090.
[14] 鲁中良,史玉升,刘锦辉,等.注塑模随形冷却水路设计与制造技术概述[J].中国机械工程,2006,17(S1):165-170.LU Z L,SHI Y S,LIU J H,et al.A Global Review of the Design and Manufacturing of Conformal Cooling Channels in Injection Mould[J].China Mechanical Engineering,2006,17(S1):165-170.
[15] 伍志刚.随形冷却注塑模的设计与制造关键技术研究[D].武汉:华中科技大学,2007.
[16] 耿静.注塑模具CAD冷却系统的研究[D].济南:山东大学,2008.
[17] 安晓玉.基于模型简化的注塑模冷却系统智能化设计研究[D].大连:大连理工大学,2009.
[18] 刘雷.基于3D打印的快速模具关键技术研究[D].石家庄:河北科技大学,2018.
[19] FRED G S.New Concepts in Mold Conformal Cooling Design[C]//ANTFC 2005-Annual Technical Conference Proceedings.Boston:Society of Plastics Engineer,2005:916-920.
[20] AU K M,YU K M.A Scaffolding Architecture for Conformal Cooling Design in Rapid Plastic Injection Moulding[J].International Journal of Advanced Manufacturing Technology,2007,34(5/6):496-515.
[21] WANG Y,YU K M,WANG C L,et al.Automatic Design of Conformal Cooling Circuits for Rapid Tooling[J].Computer-Aided Design,2011,43(8):1 001-1 010.
[22] MARIN F,MIRANDA J R D,SOUZA A F D.Study of the Design of Cooling Channels for Polymers Injection Molds[J].Polymer Engineering and Science,2018,58(4):552-559.
[23] 刘斌,吴茜.注塑模具随形冷却水路的设计方法与分析[J].工程塑料应用,2017,45(8):123-128.LIU B,WU Q.Analysis and Design Method of Conformal Cooling Channel of Injection Mould[J].Engineering Plastics Application,2017,45(8):123-128.
[24] DIMLA D E.Design and Optimisation of Conformal Cooling Channels in Injection Moulding Tools[J].Journal of Materials Processing Technology,2005,164(27):1 294-1 300.
[25] SAIFULLAH A B M,MASOOD S H.Cycle Time Reduction in Injection Moulding with Conformal Cooling Channels[C]//International Conference on Mechanical Engineering 2007 (ICME2007).Dhaka:ICME,2007:1-4
[26] JAHAN S A,El-MOUNAYRI H .Optimal Conformal Cooling Channels in 3D Printed Dies for Plastic Injection Molding[J].Procedia Manufacturing,2016(5):888-900.
[27] JAHAN S A,WU T,ZHANG Y,et al.Implementation of Conformal Cooling & Topology Optimization in 3D Printed Stainless Steel Porous Structure Injection Molds[J].Procedia Manufacturing,2016(5):901-915.
[28] VENKATESH G,RAVI KUMAR Y.Thermal Analysis for Conformal Cooling Channel[J].Materials Today:Proceedings,2017,4(2):2 592-2 598.
[29] CHOI J H,KIM J S,HAN E S,et al.Study on an Optimized Configuration of Conformal Cooling Channel by Branching Law[C]//ASME 2014 12th Biennial Conference on Engineering Systems Design and Analysis.Copenhagen:ASME,2014:1-2.
[30] WU T,JAHAN S A,ZHANG Y,et al.Design Optimization of Plastic Injection Tooling for Additive Manufacturing[C]//45th SME North American Manufacturing Research Conference.Los Angeles:Elsevier B V,2017:923-934.
[31] 史玉升,伍志刚,魏青松.随形冷却对注塑成型及生产效率的影响研究[J].华中科技大学学报,2007,35(3):60-62.SHI Y S,WU Z G,WEI Q S.Effects of Conformal Cooling Channel on Injection Molding and Production Efficiency[J].Journal of Huazhong University of Science and Technology,2007,35(3):60-62.
[32] 王勇.注塑模随形冷却优化设计及分型制造方法的研究[D].武汉:湖北工业大学,2013.
[33] QIAN Y P,WANG Y,HUANG J H,et al.Study on the Optimization of Conformal Cooling Channels for Plastic Injection Mold[J].Advanced Materials Research,2012,591-593:502-506.
[34] 李月明.基于鼠标的随形冷却注塑模多目标优化目标研究[J].塑料工业,2016,44(5):66-70.LI Y M.Study on Multi-Objective Optimization of the Injection Mold with Conformal Cooling Channels Based on Mouse[J].China Plastics Industry,2016,44(5):66-70.
[35] 张新聚,刘雷,赵文清,等.注塑模具随形冷却的分析及优化[J].塑料,2018,47(2):126-130.ZHANG X J,LIU L,ZHAO W Q,et al.Analysis and Optimization of Cooling System in Injection Mold[J].Plastics,2018,47(2):126-130.
[36] LI Z,WANG X Y,GU J F,et al.Topology Optimization for the Design of Conformal Cooling System in Thin-wall Injection Molding Based on BEM[J].International Journal of Advanced Manufacturing Technology,2017,94(1/4):1 041-1 059.
[2] SACHS E,ALLEN S,GUO H L,et al.Progress on Tooling by 3D printing;Conformal Cooling,Dimensional Control,Surface Finish and Hardness[C]//Proceedings of the Eighth Annual Solid Freeform Fabrication Symposium.Tex:Universit of Texas at Austin.1997:115-124.
[3] SACHS E,WYLONIS E,ALLEN S,et al.Production of Injection Molding Tooling with Conformal Cooling Channels Using the Three Dimensional Printing Process[J].Polymer Engineering & Science,2004,40(5):1 232-1 247.
[4] SUN Y F,LEE K S,C N A Y.The Application of U Shape Milled Grooves for Cooling of Injection Moulds[J].Journal of Engineering Manufacture,2002,216(12):1 561-1 573.
[5] FERREIRA J C,MATEUS A.Studies of Rapid Soft Tooling with Conformal Cooling Channels for Plastic Injection Moulding[J].Journal of Materials Processing Technology,2003,142(2):508-516.
[6] PARK H S,PHAM N H.Design of Conformal Cooling Channels for an Automotive Part[J].International Journal of Automotive Technology,2009,10(1):87-93.
[7] PARK H S,DANG X P.Optimization of Conformal Cooling Channels with Array of Baffles for Plastic Injection Mold[J].International Journal of Precision Engineering and Manufacturing,2010,11(6):879-890.
[8] DANG X P,PARK H S.Design of U-shape Milled Groove Conformal Cooling Channels for Plastic Injection Mold[J].International Journal of Precision Engineering and Manufacturing,2011,12(1):73-84.
[9] RAHIM S Z A,SHARIF S,ZAIN A M,et al.Improving the Quality and Productivity of Molded Parts with a New Design of Conformal Cooling Channels for the Injection Molding Process[J].Advances in Polymer Technology,2016,35(1):1-10.
[10] XU X R,SACHS E,ALLEN S.The Design of Conformal Cooling Channels in Injection Molding Tooling[J].Polymer Engineering and Science,2001,41(7) :1 265-1 279.
[11] AGAZZI A,OTKA V S,LEGOFF R,et al.Optimal Cooling Design in Injection Moulding Process-A New Approach Based on Morphological Surfaces[J].Applied Thermal Engineering,2013,52(1):170-178.
[12] JUAN M J B,GUIDO T,FRED J A M V H,et al.Performance Evaluation of a Software Engineering Tool for Automated Design of Cooling Systems in Injection Moulding[J].Procedia CIRP,2013,7(1):270-275.
[13] LI C L.A Feature-Based Approach to Injection Mould Cooling System Design[J].Computer-Aided Design,2001,33(14):1 073-1 090.
[14] 鲁中良,史玉升,刘锦辉,等.注塑模随形冷却水路设计与制造技术概述[J].中国机械工程,2006,17(S1):165-170.LU Z L,SHI Y S,LIU J H,et al.A Global Review of the Design and Manufacturing of Conformal Cooling Channels in Injection Mould[J].China Mechanical Engineering,2006,17(S1):165-170.
[15] 伍志刚.随形冷却注塑模的设计与制造关键技术研究[D].武汉:华中科技大学,2007.
[16] 耿静.注塑模具CAD冷却系统的研究[D].济南:山东大学,2008.
[17] 安晓玉.基于模型简化的注塑模冷却系统智能化设计研究[D].大连:大连理工大学,2009.
[18] 刘雷.基于3D打印的快速模具关键技术研究[D].石家庄:河北科技大学,2018.
[19] FRED G S.New Concepts in Mold Conformal Cooling Design[C]//ANTFC 2005-Annual Technical Conference Proceedings.Boston:Society of Plastics Engineer,2005:916-920.
[20] AU K M,YU K M.A Scaffolding Architecture for Conformal Cooling Design in Rapid Plastic Injection Moulding[J].International Journal of Advanced Manufacturing Technology,2007,34(5/6):496-515.
[21] WANG Y,YU K M,WANG C L,et al.Automatic Design of Conformal Cooling Circuits for Rapid Tooling[J].Computer-Aided Design,2011,43(8):1 001-1 010.
[22] MARIN F,MIRANDA J R D,SOUZA A F D.Study of the Design of Cooling Channels for Polymers Injection Molds[J].Polymer Engineering and Science,2018,58(4):552-559.
[23] 刘斌,吴茜.注塑模具随形冷却水路的设计方法与分析[J].工程塑料应用,2017,45(8):123-128.LIU B,WU Q.Analysis and Design Method of Conformal Cooling Channel of Injection Mould[J].Engineering Plastics Application,2017,45(8):123-128.
[24] DIMLA D E.Design and Optimisation of Conformal Cooling Channels in Injection Moulding Tools[J].Journal of Materials Processing Technology,2005,164(27):1 294-1 300.
[25] SAIFULLAH A B M,MASOOD S H.Cycle Time Reduction in Injection Moulding with Conformal Cooling Channels[C]//International Conference on Mechanical Engineering 2007 (ICME2007).Dhaka:ICME,2007:1-4
[26] JAHAN S A,El-MOUNAYRI H .Optimal Conformal Cooling Channels in 3D Printed Dies for Plastic Injection Molding[J].Procedia Manufacturing,2016(5):888-900.
[27] JAHAN S A,WU T,ZHANG Y,et al.Implementation of Conformal Cooling & Topology Optimization in 3D Printed Stainless Steel Porous Structure Injection Molds[J].Procedia Manufacturing,2016(5):901-915.
[28] VENKATESH G,RAVI KUMAR Y.Thermal Analysis for Conformal Cooling Channel[J].Materials Today:Proceedings,2017,4(2):2 592-2 598.
[29] CHOI J H,KIM J S,HAN E S,et al.Study on an Optimized Configuration of Conformal Cooling Channel by Branching Law[C]//ASME 2014 12th Biennial Conference on Engineering Systems Design and Analysis.Copenhagen:ASME,2014:1-2.
[30] WU T,JAHAN S A,ZHANG Y,et al.Design Optimization of Plastic Injection Tooling for Additive Manufacturing[C]//45th SME North American Manufacturing Research Conference.Los Angeles:Elsevier B V,2017:923-934.
[31] 史玉升,伍志刚,魏青松.随形冷却对注塑成型及生产效率的影响研究[J].华中科技大学学报,2007,35(3):60-62.SHI Y S,WU Z G,WEI Q S.Effects of Conformal Cooling Channel on Injection Molding and Production Efficiency[J].Journal of Huazhong University of Science and Technology,2007,35(3):60-62.
[32] 王勇.注塑模随形冷却优化设计及分型制造方法的研究[D].武汉:湖北工业大学,2013.
[33] QIAN Y P,WANG Y,HUANG J H,et al.Study on the Optimization of Conformal Cooling Channels for Plastic Injection Mold[J].Advanced Materials Research,2012,591-593:502-506.
[34] 李月明.基于鼠标的随形冷却注塑模多目标优化目标研究[J].塑料工业,2016,44(5):66-70.LI Y M.Study on Multi-Objective Optimization of the Injection Mold with Conformal Cooling Channels Based on Mouse[J].China Plastics Industry,2016,44(5):66-70.
[35] 张新聚,刘雷,赵文清,等.注塑模具随形冷却的分析及优化[J].塑料,2018,47(2):126-130.ZHANG X J,LIU L,ZHAO W Q,et al.Analysis and Optimization of Cooling System in Injection Mold[J].Plastics,2018,47(2):126-130.
[36] LI Z,WANG X Y,GU J F,et al.Topology Optimization for the Design of Conformal Cooling System in Thin-wall Injection Molding Based on BEM[J].International Journal of Advanced Manufacturing Technology,2017,94(1/4):1 041-1 059.