实木椅零部件的相似性与成组技术
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摘要
以实木椅为研究对象,根据零部件的相似性,将其分类成组,形成零件族。测量和统计零件族中各零部件的规格尺寸,并根据时间研究法测定和统计各零部件的加工时间。按照成组技术来组织生产,分析成组加工前后的时间差异,进而估算成组加工前后的成本差异。结果表明:实木椅零部件之间在加工工艺、几何形状、尺寸规格等方面存在一定的相似性,符合成组技术实施的条件;利用相似性特征将零部件分类形成零件族后实施成组加工,可以有效提升生产效率,显著降低生产成本。
Taking the solid-wood chair as the research object, the parts were classified into groups to form the part family. The dimensions of each part in the part family were measured and counted, and the machining time of each part was measured and counted according to the time study method. The production was organized according to the group technology, and the time difference before and after the group processing was analyzed,and then the cost difference was estimated. There are certain similarities in processing, geometry and size among the solid-wood chair parts, which meet the conditions for the implementation of the group technology. It will effectively improve production efficiency and significantly reduce production costs to classify the parts into different families and carry out group machining according to the similarity characteristics of parts.
Taking the solid-wood chair as the research object, the parts were classified into groups to form the part family. The dimensions of each part in the part family were measured and counted, and the machining time of each part was measured and counted according to the time study method. The production was organized according to the group technology, and the time difference before and after the group processing was analyzed,and then the cost difference was estimated. There are certain similarities in processing, geometry and size among the solid-wood chair parts, which meet the conditions for the implementation of the group technology. It will effectively improve production efficiency and significantly reduce production costs to classify the parts into different families and carry out group machining according to the similarity characteristics of parts.
引文
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[3]熊先青,吴智慧.大规模定制家具的发展现状及应用技术[J].南京林业大学学报(自然科学版),2013,37(4):156-162.
[4]Xiong X Q,Wu Z H.The framework of information collection and data management for mass customization furniture[J].Advanced Materials Research,2011,317-319:88-92.
[5]徐俊华,李军.成组技术提高实木零部件的生产效率[J].家具,2012(1):105-107.
[6]Hung K T,Maleki H.Applying group technology to the forging industry[J].Production Planning&Control,2014,25(2):134-148.
[7]李国平.成组技术在家具生产中的应用[J].家具与室内装饰,1997(5):12-13.
[8]熊先青,吴智慧.大规模定制家具物料管理中的信息采集与处理技术[J].中南林业科技大学学报,2012,32(11):200-205.
[9]郝景新,刘文金,吴新凤.基于模糊聚类分析的家具零件成组研究[J].工业工程,2012,15(5):51-54.
[10]韩维生,吴智慧.板式家具零部件的成组加工[J].木材工业,2007,21(3):27-29.
[11]陶静,宋菲菲,张继娟.整体橱柜柜体结构与工艺分析[J].林产工业,2018,45(7):66-69.
[12]郝景新,吴新凤,唐志宏,等.定制家具的成组制造模式分析[J].林产工业,2017,44(8):51-52.
[13]黄辉,梁工谦,隋海燕.大规模定制产品族设计中的原理聚类研究[J].管理工程学报,2008,22(3):l10-l14.
[14]韩维生,K?ster H,Wehner M.家具机械的SICGE分类法[J].西北林学院学报,2010,25(3):189-191.
[15]尚凯,罗婧,陈哲,等.整体橱柜感官模糊评价体系[J].林产工业,2018,45(4):61-64,69.
[16]李军.美式家具零件规格尺寸与成组技术[J].林产工业,2004,31(2):40-43.
[17]马岩,邓英健,杨春梅.小规模定制家具的新模式探讨[J].林产工业,2018,45(10):54-57.
[18]李军.家具柔性化生产的研究[D].南京:南京林业大学,2004.