适合凹印连线生产的UV磨砂油墨配方
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摘要
目的实验研究适合凹印连线生产,且具有凹印连线印刷适应性,低VOCs含量,可实现高速、环保印刷的UV磨砂油墨的配方。方法采用相关的检测设备对新的UV磨砂油墨进行性能检测与比较,主要包括油墨的细度、粘度、干燥时间、VOCs含量等;同时对比了该油墨印制的烟包产品的质量,包括磨砂度、色度等。结果该配方油墨各项检测性能优异,满足高速凹印机进行磨砂效果的印刷的基本条件;同时通过目测和手触实验对凹印印制的烟包产品磨砂质量与传统丝印工艺进行对比,目测效果基本一致,手触实验显示凹印机印制产品磨砂颗粒更细腻、磨砂感更强。结论新的UV磨砂油墨配方节能环保,可用于凹印连线生产,极大提高了生产效率。
The UV matte ink formula suitable for gravure printing line, with adaptability for gravure printing line and low VOCs content, were experimentally studied, to achieve high-speed, environment-friendly printing. Corresponding testing equipments were used to test and compare the performance parameters of the new UV matte ink, mainly including the fineness, the viscosity, the drying time and the VOCs content; at the same time, the quality of printed cigarette packaging products was compared, including grind arenaceous degree, color and so on. The detection performance of the new UV matte ink was excellent in all tested items, and met the basic conditions of high-speed gravure printing; and compared with the traditional screen printing process by the visual and touch experiments, finding that the visual effect was almost the same, but by the hand touch experiments, the matte particles on the products prepared by gravure printing were more delicate, with stronger matte feeling. The new UV matte ink described in this paper was energy-saving, environment-friendly, and suitable for gravure printing line, and could thus greatly improve the production efficiency.
The UV matte ink formula suitable for gravure printing line, with adaptability for gravure printing line and low VOCs content, were experimentally studied, to achieve high-speed, environment-friendly printing. Corresponding testing equipments were used to test and compare the performance parameters of the new UV matte ink, mainly including the fineness, the viscosity, the drying time and the VOCs content; at the same time, the quality of printed cigarette packaging products was compared, including grind arenaceous degree, color and so on. The detection performance of the new UV matte ink was excellent in all tested items, and met the basic conditions of high-speed gravure printing; and compared with the traditional screen printing process by the visual and touch experiments, finding that the visual effect was almost the same, but by the hand touch experiments, the matte particles on the products prepared by gravure printing were more delicate, with stronger matte feeling. The new UV matte ink described in this paper was energy-saving, environment-friendly, and suitable for gravure printing line, and could thus greatly improve the production efficiency.
引文
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[11]张开瑞,王潮霞,欧阳冰,等.引发剂对UV油墨固化速度影响的研究[J].应用化工,2012,41(4):585—587.ZHANG Kai-rui,WANG Chao-xia,OUYANG Bing,et al.Research on the Effects of Photoinitiators on Curing Speed of UV Ink[J].Applied Chemical Industry,2012,41(4):585—587.
[12]CHEN Y C,DIMONIE V,SHAFFER O,et al.Development of Morphology in Latex Particles:the interplay between Thermodynamic and Kinetic Parameters[J].Polymer International,1993,30(2):185—194.
[13]KIM S H,SONWON K,KIM Y J,et al.Synthesis of Polystyrene/poly(butyl acrylate)Core-shell Latex and Its Surface Morphology[J].Journal of Applied Polymer Science,2003,88(3):595—601.
[14]马晓旭,魏先福,黄蓓青,等.UV油墨固化速率的影响因素研究[J].中国印刷与包装研究,2012,4(3):41—46.MA Xiao-xu,WEI Xian-fu,HUANG Bei-qing,et al.Study on the Influencing Factors of Curing Rate of UV Ink[J].China Printing and Packaging Study,2012,4(3):41—46.
[15]贺艳,杨丽珍,周震.水性UV固化油墨导电率和吸光度研究[J].中国印刷与包装研究,2010,2(1):52—56.HE Yan,YANG Li-zhen,ZHOU Zhen.Study on Conductivity and Absorbance of Aqueous UV Curing Ink[J].China Printing and Packaging Research,2010,2(1):52—56.
[16]李会录,惠卫东,李东辉.免打底紫外光固化上光油的研制[J].包装工程,2010,31(11):70—73.LI Hui-lu,HUI Wei-dong,LI Dong-hui.Development of the Ultraviolet Cured Lustering Oil without Precoat[J].Packaging Engineering,2010,31(11):70—73.
[2]杨耀,杨成克,吕彩虹,等.水性UV油墨的制备及表征[J].包装工程,2014,35(1):55—59.YANG Yao,YANG Cheng-ke,LYU Cai-hong,et al.Preparation and Characterization of Water-borne UVcurable Ink[J].Packaging Engineering,2014,35(1):55—59.
[3]樊淑兰,李会录,杨柳,等.UV丝网印刷油墨制备及性能研究[J].包装工程,2013,34(3):120—123.FAN Shu-lan,LI Hui-lu,YANG Liu,et al.Preparation and Research of UV-curable Screen Printing Ink[J].Packaging Engineering,2013,34(3):120—123.
[4]袁腾,杨卓鸿,周显宏,等.溶剂对高固含羟基丙烯酸树脂水分散体粘度的影响[J].高分子材料科学与工程,2015,31(6):87—91YUAN Teng,YANG Zhuo-hong,ZHOU Xian-hong,et al.Effect of Solvent on the Viscosity of High Solid Content Hydroxyl Acrylic Resin Water Dispersion[J].Polymer Materials Science&Engineering,2015,31(6):87—91.
[5]刘晓蕾,郭伟峰.UV固化环氧树脂的研究进展[J].信息记录材料,2015,16(3):49—51.LIU Xiao-lei,GUO Wei-feng.Research Progress of UV-curable Epoxy Resin[J].Information Recording Materials,2015,16(3):49—51.
[6]刘旭,谢顶杉,吴佳,等.水性油墨用环氧改性水性丙烯酸树脂的合成[J].包装工程,2008,29(7):31—33.LIU Xu,XIE Ding-shan,WU Jia,et al.Synthesis of Water Soluble Epoxy Resin Modified Acrylic Resin for Water based Ink[J].Packaging Engineering,2008,29(7):31—33.
[7]陈浩锦,刘晓国.水性UV树脂的研究进展[J].表面技术,2014,43(2):142—149.CHEN Hao-jin,LIU Xiao-guo.Research Progress of Waterborne UV Resin[J].Surface Technology,2014,43(2):142—149.
[8]ZHANG Kai-rui,LI Tao,ZHANG Tao,et al.Adhesion Improvement of UV curable Ink Using Silane Coupling Agentonto Glass Substrate[J].Journal of Adhesion Science and Technology,2013,27(12):1499—1510.
[9]CHANG C J,LIN Y H,TSAI H Y.Synthesis and Properties of UV-curable Hyperbranched Polymers for Ink-jet Printing of Color Micropatterns on Glass[J].Thin Solid Films,2011,519(15):5243—5248.
[10]BAI Chen-yan,ZHANG Xing-yuan,DAI Jia-bing,et al.A New UV Curable Waterborne Polyurethane:Effect of C═C Contention the Film Properties[J].Progress in Organic Coatings,2006,55(3):291—295.
[11]张开瑞,王潮霞,欧阳冰,等.引发剂对UV油墨固化速度影响的研究[J].应用化工,2012,41(4):585—587.ZHANG Kai-rui,WANG Chao-xia,OUYANG Bing,et al.Research on the Effects of Photoinitiators on Curing Speed of UV Ink[J].Applied Chemical Industry,2012,41(4):585—587.
[12]CHEN Y C,DIMONIE V,SHAFFER O,et al.Development of Morphology in Latex Particles:the interplay between Thermodynamic and Kinetic Parameters[J].Polymer International,1993,30(2):185—194.
[13]KIM S H,SONWON K,KIM Y J,et al.Synthesis of Polystyrene/poly(butyl acrylate)Core-shell Latex and Its Surface Morphology[J].Journal of Applied Polymer Science,2003,88(3):595—601.
[14]马晓旭,魏先福,黄蓓青,等.UV油墨固化速率的影响因素研究[J].中国印刷与包装研究,2012,4(3):41—46.MA Xiao-xu,WEI Xian-fu,HUANG Bei-qing,et al.Study on the Influencing Factors of Curing Rate of UV Ink[J].China Printing and Packaging Study,2012,4(3):41—46.
[15]贺艳,杨丽珍,周震.水性UV固化油墨导电率和吸光度研究[J].中国印刷与包装研究,2010,2(1):52—56.HE Yan,YANG Li-zhen,ZHOU Zhen.Study on Conductivity and Absorbance of Aqueous UV Curing Ink[J].China Printing and Packaging Research,2010,2(1):52—56.
[16]李会录,惠卫东,李东辉.免打底紫外光固化上光油的研制[J].包装工程,2010,31(11):70—73.LI Hui-lu,HUI Wei-dong,LI Dong-hui.Development of the Ultraviolet Cured Lustering Oil without Precoat[J].Packaging Engineering,2010,31(11):70—73.