滤棒成型机组纸接头剔除检测装置的研制
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摘要
为解决ZL26滤棒成型机组纸接头检测装置由于积聚纸灰产生误判误剔等问题,采用高灵敏度光电传感技术研制了一种纸接头剔除检测装置。该装置主要由高灵敏度红外传感器和支座组成,结合PLC控制程序设计,实现了对滤棒成型纸的纸接头及纸浆块的在线检测。支座增加了检测间隙,避免了纸带与支座接触摩擦造成纸灰积聚。应用效果表明,改进后纸接头检测装置可有效识别并剔除有瑕疵的滤棒,响应时间小于0.25 ms,在ZL26成型机组600 m/min车速下可准确检测并有效剔除含有大于3 mm纸接头或纸浆块的滤棒,检测精度达到100%,满足了生产工艺要求,提高了成型机组剔除纸接头的可靠性。
As a solution to the malfunctioning of plug wrap splice detecting device caused by paper dust contamination in ZL26 filter rod maker,a new splice detecting and rejecting device was developed with high-sensitivity photoelectric sensing technology.The device was mainly composed of a high-sensitivity infrared sensor and a bracket and combined with PLC program design.The bracket allowed a larger clearance between plug wrap and detecting device to reduce paper dust buildup and make cleaning work easier.The results of application showed that after improvement,the detecting device could effectively detect and reject defective filters with the response time less than 0.25 milliseconds.When ZL26 filter maker ran at a speed of 600 m/minute,the detecting device could effectively detect and reject the filter rod with a splice or containing a pulp piece larger than 3 mm,its detection accuracy reached 100%.
As a solution to the malfunctioning of plug wrap splice detecting device caused by paper dust contamination in ZL26 filter rod maker,a new splice detecting and rejecting device was developed with high-sensitivity photoelectric sensing technology.The device was mainly composed of a high-sensitivity infrared sensor and a bracket and combined with PLC program design.The bracket allowed a larger clearance between plug wrap and detecting device to reduce paper dust buildup and make cleaning work easier.The results of application showed that after improvement,the detecting device could effectively detect and reject defective filters with the response time less than 0.25 milliseconds.When ZL26 filter maker ran at a speed of 600 m/minute,the detecting device could effectively detect and reject the filter rod with a splice or containing a pulp piece larger than 3 mm,its detection accuracy reached 100%.
引文
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[2]张松涛.AMK交流伺服系统在ZL26滤棒成型机中的应用[J].电气时代,2010(12):62-63.
[3]刘晓冬.ZL27型纤维滤棒成型机组废品剔除功能的改进[J].机械工程师,2012(6):96-97.
[4]罗彩丽,王桂铝.接装纸、卷烟纸接头检测系统的设计[J].烟草科技,2005(10):26-27.
[5]倪敏.醋纤滤棒制造质量控制的策略及方法研究[D].上海:上海交通大学,2006:10-11.
[6]林翌臻,陆海华.卷烟纸接头检测装置的设计[J].中国科技博览,2012(6):44-45.
[7]王建新,邓昌环.浅析光电传感器在烟纸接头剔除中的应用[J].沈阳航空工业学院,2005,22(5):72-73.
[8]雷光杰,宋刚.PASSIM卷接机组卷烟纸、接装纸拼接头剔除电路改造[J].烟草科技,2001(12):22-23.
[9]姜华,孙军.MK95型卷烟机卷烟纸和接装纸接头检测工艺设计应用[J].企业技术开发,2010,29(18):66-67.
[10]高晓蓉.传感器技术[M].成都:西南交通大学出版社,2003:178-182.
[11]李英华,周奇峰.在卷烟成型设备上实现高速任务处理[J].湖南文理学院学报:自然科学版,2009,21(1):73-74.
[12]南通烟滤嘴有限责任公司.纸质量检测器:中国,201120565352.3[P].2012-11-28.