金属半固态成形的数值模拟技术研究进展
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摘要
数值仿真技术在半固态成形技术研究上的应用,能够有效预测成形缺陷,为工艺参数-结构参数的优化设计提供必要的场量信息。阐述了半固态数值模拟技术的理论基础和半固态流变与触变的国内研究进展和发展方向。
The application of numerical simulation technology,in the research of semi?solid forming technology can effectively predict forming defects and provide necessary field information for the optimal design of process parameters and structural parameters. The theoretical basis of semi?solid numerical simulation technology and the research progress of semi?solid rheo?forming and thixo?forming in China are reviewed.
The application of numerical simulation technology,in the research of semi?solid forming technology can effectively predict forming defects and provide necessary field information for the optimal design of process parameters and structural parameters. The theoretical basis of semi?solid numerical simulation technology and the research progress of semi?solid rheo?forming and thixo?forming in China are reviewed.
引文
[1]POOLTHONG N,QUI P,NOMURA H.Primary particle movement and change of property of cast iron by centrifugal effect in semi-solid processing[J].Science&Technology of Advanced Materials,2016,4(5):481-489.
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[4]史立峰,赵大志,王平,等.铝合金半固态压铸与液态压铸充型过程的模拟[J].铸造,2012,61(5):494-497.
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[11]POUYAFAR V,SADOUGH S A.An enhanced herschel-bulkley model for thixotropic flow behavior of semisolid steel alloys[J].Metallurgical&Materials Transactions B,2013,44(5):1304-1310.
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[15]KOEUNE R,PONTHOT J P.A one phase thermomechanical model for the numerical simulation of semi-solid material behavior.Application to thixoforming[J].International Journal of Plasticity,2014,58(7):120-153.
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[18]张帆,徐骏,张志峰,等.A356铝合金轮毂半固态挤压铸造成形数值模拟[J].特种铸造及有色合金,2012,32(5):35-38.
[19]陈国香,梅楹煜,闫洪,等.高固相率半固态镁合金触变成形数值模拟[J].特种铸造及有色合金,2007,27(6):433-435.
[20]崔成林,毛卫民,赵爱民,等.半固态触变压射成形过程模拟及验证[J].工程科学学报,2001,23(3):237-239.
[21]薛跃腾,李国禄,刘金海,等.A356半固态触变充型与压铸充型过程模拟比较[J].特种铸造及有色合金,2006,26(11):710-712.
[22]ILINCA F,HéTU J F,MOISAN J F,et al.Three-dimensional injection molding simulation of AZ91D semi-solid magnesium alloy[J].International Journal of Material Forming,2008,1(1):3-12.
[23]NEAG A,FAVIER V,BIGOT R,et al.Comparison between numerical simulation of semisolid flow into a die using FORGE?and in situ,visualization using a transparent sided die[J].Journal of Materials Processing Tech,2016,229:338-348.
[24]RAGAB K A,BOUAICHA A,BOUAZARA M.Optimization of casting design parameters on fabrication of reliable semisolid aluminum suspension control arm[J].Journal of Materials Engineering&Performance,2017,26(9):4450-4461.
[25]SEYBOLDT C,LIEWALD M.Numerical simulation of the induction heating of hybrid semi-finished materials into the semi-solid state[C]//American Institute of Physics Conference Series.American Institute of Physics Conference Series,2017:130001.
[26]MODIGELL M,HUFSCHMIDT M,PETERA J.Two-phase simulations as a development tool for thixoforming processes[J].Steel Research International,2004,75(8):1-9.
[27]JAFARI M R,ZEBARJAD S M,KOLAHAN F.Simulation of thixoformability of A356 aluminum alloy using finite volume method[J].Materials Science&Engineering A,2007,454(16):558-563.
[28]BOUZAKIS K D,MALIARIS G,TSOUKNIDAS A.FEM supported semi-solid high pressure die casting process optimization based on rheological properties by isothermal compression tests at thixo temperatures extracted[J].Computational Materials Science,2012,59:133-139.
[2]REGMI A,SHINTAKU H,SASAKI T,et al.Flow simulation and solidification phenomena of AC4CH aluminum alloy in semi-solid forging process by explicit MPS method[J].Computational Particle Mechanics,2015,2(3):1-10.
[3]ROGAL.?Semi-solid processing of the CoCrCuFeNi high entropy alloy[J].Materials&Design,2017,119:406-416.
[4]史立峰,赵大志,王平,等.铝合金半固态压铸与液态压铸充型过程的模拟[J].铸造,2012,61(5):494-497.
[5]WU Shusen,ZHAO Junwen,WAN Li,et al.Numerical simulation of mould filling in rheo-diecasting process of semi-solid magnesium alloys[J].Solid State Phenomena,2006,116/117:554-557.
[6]YAN Hong,WANG Tao,FU Mingfu.Numerical simulation of rheo-diecasting mould filling process of semisolid magnesium alloys[J].Foundry,2006,575/576/577/578:32-36.
[7]谢水生,李兴刚,王浩,等.金属半固态加工技术[M].北京:冶金工业出版社,2012:272-309.
[8]MCLELLAND A R A,HENDERSON N G,ATKINSON H V,et al.Anomalous rheological behavior of semi-solid alloy slurries at low shear rates[J].Materials Science&Engineering A,1997,232(97):110-118.
[9]TURNG L S,WANG K K.Rheological behavior and modeling of semi-solid Sn-15%Pb alloy[J].Journal of Materials Science,1991,26(8):2173-2183.
[10]KATTAMIS T Z,PICCONE T J.Rheology of semisolid Al-4.5%Cu-1.5%Mg alloy[J].Materials Science&Engineering A,1991,131(2):265-272.
[11]POUYAFAR V,SADOUGH S A.An enhanced herschel-bulkley model for thixotropic flow behavior of semisolid steel alloys[J].Metallurgical&Materials Transactions B,2013,44(5):1304-1310.
[12]李淼泉,卢雅琳,江海涛,等.半固态流变行为模型及应用[J].材料导报,2009,23(3):1-5.
[13]SHASHIKANTH C H,DAVIDSON M J.Simulation studies on deformation behaviour of AA2017 alloy in semi-solid state using FEA[J].High Temperature Technology,2014,31(3):274-281.
[14]KIUCHI M,KOPP R.Mushy/semi-solid metal forming technology present and future[J].CIRP Annals Manufacturing Technology,2002,51(2):653-670.
[15]KOEUNE R,PONTHOT J P.A one phase thermomechanical model for the numerical simulation of semi-solid material behavior.Application to thixoforming[J].International Journal of Plasticity,2014,58(7):120-153.
[16]PETERA J,KOTYNIA M.The finite element model of nonisothermal semi[J].International Journal of Heat&Mass Transfer,2004,47(6):1483-1498.
[17]YAN Hong,FU Mingfu,TAO Xuchun,et al.Study on thixoextrusion of semi-solid wrought magnesium alloy[J].Key Engineering Materials,2008,367:103-106.
[18]张帆,徐骏,张志峰,等.A356铝合金轮毂半固态挤压铸造成形数值模拟[J].特种铸造及有色合金,2012,32(5):35-38.
[19]陈国香,梅楹煜,闫洪,等.高固相率半固态镁合金触变成形数值模拟[J].特种铸造及有色合金,2007,27(6):433-435.
[20]崔成林,毛卫民,赵爱民,等.半固态触变压射成形过程模拟及验证[J].工程科学学报,2001,23(3):237-239.
[21]薛跃腾,李国禄,刘金海,等.A356半固态触变充型与压铸充型过程模拟比较[J].特种铸造及有色合金,2006,26(11):710-712.
[22]ILINCA F,HéTU J F,MOISAN J F,et al.Three-dimensional injection molding simulation of AZ91D semi-solid magnesium alloy[J].International Journal of Material Forming,2008,1(1):3-12.
[23]NEAG A,FAVIER V,BIGOT R,et al.Comparison between numerical simulation of semisolid flow into a die using FORGE?and in situ,visualization using a transparent sided die[J].Journal of Materials Processing Tech,2016,229:338-348.
[24]RAGAB K A,BOUAICHA A,BOUAZARA M.Optimization of casting design parameters on fabrication of reliable semisolid aluminum suspension control arm[J].Journal of Materials Engineering&Performance,2017,26(9):4450-4461.
[25]SEYBOLDT C,LIEWALD M.Numerical simulation of the induction heating of hybrid semi-finished materials into the semi-solid state[C]//American Institute of Physics Conference Series.American Institute of Physics Conference Series,2017:130001.
[26]MODIGELL M,HUFSCHMIDT M,PETERA J.Two-phase simulations as a development tool for thixoforming processes[J].Steel Research International,2004,75(8):1-9.
[27]JAFARI M R,ZEBARJAD S M,KOLAHAN F.Simulation of thixoformability of A356 aluminum alloy using finite volume method[J].Materials Science&Engineering A,2007,454(16):558-563.
[28]BOUZAKIS K D,MALIARIS G,TSOUKNIDAS A.FEM supported semi-solid high pressure die casting process optimization based on rheological properties by isothermal compression tests at thixo temperatures extracted[J].Computational Materials Science,2012,59:133-139.