船体高强钢焊接接头质量控制的研究现状
|
摘要
研究了船体高强钢焊接接头焊缝区、热影响区和母材区对接头性能的影响。探讨了改善焊接接头塑、韧性及强度控制的技术手段。利用计算机模拟焊接区域温度场分布和焊缝金属组织凝固过程,并依据模拟出的最佳条件冶炼钢种进行验证实验。结果表明,这种方法可以有效改善焊接接头质量。船体高强钢焊接与计算机模拟相结合是未来的发展方向。
The effect of welding line zone, heat affected zone and matrix materials zone on the welding joint performance of hull high strength steel was studied. The technical means of improving the plastic, toughness and strength control of welded joints were discussed. The temperature field distribution and solidification process of welding metal microstructure were simulated by computer, and according to the simulation of the best conditions for the smelting of steel species verification experiments. The results show that this method can effectively improve the quality of welded joints. Welding and computer simulation of high strength steel hull is the future development direction.
The effect of welding line zone, heat affected zone and matrix materials zone on the welding joint performance of hull high strength steel was studied. The technical means of improving the plastic, toughness and strength control of welded joints were discussed. The temperature field distribution and solidification process of welding metal microstructure were simulated by computer, and according to the simulation of the best conditions for the smelting of steel species verification experiments. The results show that this method can effectively improve the quality of welded joints. Welding and computer simulation of high strength steel hull is the future development direction.
引文
[1]杨才福,张永权.新一代易焊接高强度高韧性船体钢的研究[J].钢铁,2001, 36(11):50-54.
[2]唐卓.船用厚板高功率激光焊接工艺适应性研究[D].上海:上海交通大学,2008.
[3] Liu S, Olson D L. The role of inclusions in controlling HSLA steel weld microstructures[J]. Welding Journal, 1986, 65(6):139-145.
[4] Zhang H, Lei Y T, Wei J S. Development of High Strength Low Alloy Ship Hull Steel[J]. Steel Construction, 2004, 19(2):38-42.
[5]陈和兴,易江龙.海洋工程焊接技术现状与分析[J].中国材料进展, 2015, 34(12):938-943.
[6]刘新华. E级钢埋弧自动焊工艺研究[J].造船技术,2006(6):39-41.
[7] Lee J H, Park S H, Kwon H S, et al. Laser, tungsten inert gas, and metal active gas welding of DP780 steel:Comparison of hardness,tensile properties and fatigue resistance[J]. Materials&Design,2014, 64:559-563.
[8] Atabaki M M, Ma J, Yang G, et al. Hybrid laser/arc welding of advanced high strength steel in different butt joint configurations[J].Materials&Design, 2014, 64:573-576.
[9]许红,李亚江,马群双,等.液压支架用Q890/Q960高强钢焊接裂纹敏感性研究[J].现代焊接,2014(6):30-33.
[10]林浩.高强度船体结构钢焊接性及其焊接裂纹的形成和预防的研究[D].上海:上海海事大学,2006.
[11]张莉,张玉凤,霍立兴.强度匹配对钢结构梁柱节点断裂行为的影响[J].焊接学报. 2004, 25(3):35-38.
[12]林云,王元清,张延年,等.高强度钢及其焊缝断裂韧性的研究进展[J].钢结构, 2010:105-109.
[13]佐藤邦彦.焊接接头的强度与设计[M].北京:机械工业出版社,1983.
[14]李亚江,邹增大,江全昌. HQ130低碳耐磨高强钢的组织性能及应用[J].钢铁, 2001,36(9):50-54.
[15]谭力.船用钢焊接接头组织及其耐蚀性研究[D].镇江:江苏科技大学,2015.
[16]桂赤斌.高强度钢船体焊接材料的使用要求与发展趋势[J].电焊机, 2007, 37(6):98-101.
[17]柴锋.低合金高强度船体钢焊接热影响区韧化机理研究[D].上海:上海交通大学, 2008.
[18]李亚江.焊接组织性能与质量控制[M].北京:化学工业出版社,2005.
[19] Fairchild, D P Bangaru, N V Koo, et al.A study concerning intercritical HAZ microstructure and toughness in HSLA steels[J].Welding Journal,1991,70(12):321-325.
[20]陈茂爱,楼松年,唐逸民.低合金高强钢HAZ中的MA组元及其对接头韧性的影响[J].焊接研究与声场, 1997, 6(2):89-93.
[21]陈伯氢.焊接冶金原理[M].北京:清华大学出版社,1991.
[22] Huang H H, Tsai W T, Lee J T. The influences of microstructure and composition on the electrochemical behavior of a 516 steel weldment[J]. Corrosion Science, 1994, 36(6):1027-1032.
[23]徐杰,李朋朋,樊宇,等.温度对焊接热模拟X80管线钢断裂韧性的影响[J].焊接学报,2017, 38:22-26.
[24]刘会杰.焊接冶金与焊接性[M].北京:机械工业出版社,2007.
[25]高君.船舶用异种高强钢焊接接头组织及性能研究[D].哈尔滨:哈尔滨工程大学, 2012.
[26] Miyannoto G, Shinyoshi T, Yamaguchi J, et al. Crystallography of intragranular ferrite formed on(MnS+V(C,N))complex precipitate in austenite[J]. Scripta Materialia, 2003, 48:371-375.
[27] Sudarsanam, Suresh, Babu. The mechanism of acieular fetrite in weld deposits[J]. Current Opinion in Solid State and Materials Science, 2004, 8:267-271.
[28]常铁军,谢辅洲,杨世伟. 10NiSCrMoV钢焊接热模拟热影响区组织和性能[J].哈尔滨工程大学学报,2002, 23(5):66-70.
[29]王长利.焊接温度场和应力场的数值模拟[D].沈阳:沈阳工业大学,2005.
[30]吴言高,李午申,邹宏军,等.焊接数值模拟技术发展现状[J].焊接学报, 2002, 3:89-92.
[31]王国强.实用工程数值模拟技术及其在ANSYS上的实践[M].西安:西北工业大学出版社,1999.
[32]龚曙光. ANSYS工程应用实例解析[M].北京:机械工业出版社,2003.
[33]谭建国.使用ANSYS6.0进行有限元分析[M].北京:北京出版社,2002.
[34]张林,王元明,张彩碚. Ni基耐热合金凝固过程的元胞自动机方法模拟[J].金属学报, 2001, 37(8):882-888.
[35]张林.元胞自动机方法模拟材料微观结构演化[D].沈阳:东北大学,2002.
[36] Gandin C A, Desbiolles J L, Rappa M. Three-dimensional finie element-cellulare automation model the prediction of solidification grain structures[J]. Metallurgy Materials Transaction, 1999, 30A(2):3153-3156.
[37]严卫东,杨爱民,刘汉武. K4169高温合金凝固晶粒组织的计算机模拟[J].特种铸造及有色金属, 2002,22(4):26-28.
[38] Rappaz M. Probabilistic modeling of microstructure formation in solidi-fication process[J]. International Materials Reviews, 1989,34(3):93.
[39] Grong O. Metallurgical modeling of welding[M]. London:the Institute of Materials, 1994.
[40] Dilthey U, Pavlik V, Reichel T. Mathematical modeling of the weld Phenomena[M]. London:The Institute of Materials, 1997.
[41]黄安国,余圣甫,李志远.焊缝金属凝固组织元胞自动机模拟[J].焊接学报, 2008, 29(4):45-51.
[2]唐卓.船用厚板高功率激光焊接工艺适应性研究[D].上海:上海交通大学,2008.
[3] Liu S, Olson D L. The role of inclusions in controlling HSLA steel weld microstructures[J]. Welding Journal, 1986, 65(6):139-145.
[4] Zhang H, Lei Y T, Wei J S. Development of High Strength Low Alloy Ship Hull Steel[J]. Steel Construction, 2004, 19(2):38-42.
[5]陈和兴,易江龙.海洋工程焊接技术现状与分析[J].中国材料进展, 2015, 34(12):938-943.
[6]刘新华. E级钢埋弧自动焊工艺研究[J].造船技术,2006(6):39-41.
[7] Lee J H, Park S H, Kwon H S, et al. Laser, tungsten inert gas, and metal active gas welding of DP780 steel:Comparison of hardness,tensile properties and fatigue resistance[J]. Materials&Design,2014, 64:559-563.
[8] Atabaki M M, Ma J, Yang G, et al. Hybrid laser/arc welding of advanced high strength steel in different butt joint configurations[J].Materials&Design, 2014, 64:573-576.
[9]许红,李亚江,马群双,等.液压支架用Q890/Q960高强钢焊接裂纹敏感性研究[J].现代焊接,2014(6):30-33.
[10]林浩.高强度船体结构钢焊接性及其焊接裂纹的形成和预防的研究[D].上海:上海海事大学,2006.
[11]张莉,张玉凤,霍立兴.强度匹配对钢结构梁柱节点断裂行为的影响[J].焊接学报. 2004, 25(3):35-38.
[12]林云,王元清,张延年,等.高强度钢及其焊缝断裂韧性的研究进展[J].钢结构, 2010:105-109.
[13]佐藤邦彦.焊接接头的强度与设计[M].北京:机械工业出版社,1983.
[14]李亚江,邹增大,江全昌. HQ130低碳耐磨高强钢的组织性能及应用[J].钢铁, 2001,36(9):50-54.
[15]谭力.船用钢焊接接头组织及其耐蚀性研究[D].镇江:江苏科技大学,2015.
[16]桂赤斌.高强度钢船体焊接材料的使用要求与发展趋势[J].电焊机, 2007, 37(6):98-101.
[17]柴锋.低合金高强度船体钢焊接热影响区韧化机理研究[D].上海:上海交通大学, 2008.
[18]李亚江.焊接组织性能与质量控制[M].北京:化学工业出版社,2005.
[19] Fairchild, D P Bangaru, N V Koo, et al.A study concerning intercritical HAZ microstructure and toughness in HSLA steels[J].Welding Journal,1991,70(12):321-325.
[20]陈茂爱,楼松年,唐逸民.低合金高强钢HAZ中的MA组元及其对接头韧性的影响[J].焊接研究与声场, 1997, 6(2):89-93.
[21]陈伯氢.焊接冶金原理[M].北京:清华大学出版社,1991.
[22] Huang H H, Tsai W T, Lee J T. The influences of microstructure and composition on the electrochemical behavior of a 516 steel weldment[J]. Corrosion Science, 1994, 36(6):1027-1032.
[23]徐杰,李朋朋,樊宇,等.温度对焊接热模拟X80管线钢断裂韧性的影响[J].焊接学报,2017, 38:22-26.
[24]刘会杰.焊接冶金与焊接性[M].北京:机械工业出版社,2007.
[25]高君.船舶用异种高强钢焊接接头组织及性能研究[D].哈尔滨:哈尔滨工程大学, 2012.
[26] Miyannoto G, Shinyoshi T, Yamaguchi J, et al. Crystallography of intragranular ferrite formed on(MnS+V(C,N))complex precipitate in austenite[J]. Scripta Materialia, 2003, 48:371-375.
[27] Sudarsanam, Suresh, Babu. The mechanism of acieular fetrite in weld deposits[J]. Current Opinion in Solid State and Materials Science, 2004, 8:267-271.
[28]常铁军,谢辅洲,杨世伟. 10NiSCrMoV钢焊接热模拟热影响区组织和性能[J].哈尔滨工程大学学报,2002, 23(5):66-70.
[29]王长利.焊接温度场和应力场的数值模拟[D].沈阳:沈阳工业大学,2005.
[30]吴言高,李午申,邹宏军,等.焊接数值模拟技术发展现状[J].焊接学报, 2002, 3:89-92.
[31]王国强.实用工程数值模拟技术及其在ANSYS上的实践[M].西安:西北工业大学出版社,1999.
[32]龚曙光. ANSYS工程应用实例解析[M].北京:机械工业出版社,2003.
[33]谭建国.使用ANSYS6.0进行有限元分析[M].北京:北京出版社,2002.
[34]张林,王元明,张彩碚. Ni基耐热合金凝固过程的元胞自动机方法模拟[J].金属学报, 2001, 37(8):882-888.
[35]张林.元胞自动机方法模拟材料微观结构演化[D].沈阳:东北大学,2002.
[36] Gandin C A, Desbiolles J L, Rappa M. Three-dimensional finie element-cellulare automation model the prediction of solidification grain structures[J]. Metallurgy Materials Transaction, 1999, 30A(2):3153-3156.
[37]严卫东,杨爱民,刘汉武. K4169高温合金凝固晶粒组织的计算机模拟[J].特种铸造及有色金属, 2002,22(4):26-28.
[38] Rappaz M. Probabilistic modeling of microstructure formation in solidi-fication process[J]. International Materials Reviews, 1989,34(3):93.
[39] Grong O. Metallurgical modeling of welding[M]. London:the Institute of Materials, 1994.
[40] Dilthey U, Pavlik V, Reichel T. Mathematical modeling of the weld Phenomena[M]. London:The Institute of Materials, 1997.
[41]黄安国,余圣甫,李志远.焊缝金属凝固组织元胞自动机模拟[J].焊接学报, 2008, 29(4):45-51.