汽车板冷轧乳化液润滑技术的发展
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摘要
阐述了冷轧乳化液的性能要求及润滑机理,对影响乳化液润滑性能的主要因素进行了深入研究分析,包括浓度、电导率、p H值及铁粉含量等,同时重点关注了乳化液润滑效果对汽车板后续涂镀质量的影响,针对乳化液润滑过程中常见问题,提出了相应的解决方法,并对冷轧乳化液的发展进行了探讨。
The performance requirements and lubrication mechanism of emulsion for cold rolling were expounded. The main factors such as concentration, conductivity, pH and iron powder content in emulsion which influenced the lubrication performance of the emulsion were studied and analyzed in depth. At the same time, the lubrication effect of the emulsion on the subsequent coating quality of the automobile sheet was particularly discussed. Aiming at the ordinary troubles occurred in lubrication by using the emulsion, corresponding solutions were proposed and the development of the emulsion for cold rolling was also discussed.
The performance requirements and lubrication mechanism of emulsion for cold rolling were expounded. The main factors such as concentration, conductivity, pH and iron powder content in emulsion which influenced the lubrication performance of the emulsion were studied and analyzed in depth. At the same time, the lubrication effect of the emulsion on the subsequent coating quality of the automobile sheet was particularly discussed. Aiming at the ordinary troubles occurred in lubrication by using the emulsion, corresponding solutions were proposed and the development of the emulsion for cold rolling was also discussed.
引文
[1]唐荻,米振莉,苏岚.汽车板深加工技术发展趋势[J].轧钢,2015,32(1):1-6.
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[9]Yan Li,Jianlin Sun.Recognition and control of the influence factors on the surface defects of cold rolled strip with emulsion lubrication[J].Applied Mechanics and Materials,2014,456:498-502.
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[11]陈婧玥.冷轧硅钢乳化液中铁粉对其表面质量的影响[D].北京:北京科技大学,2015.
[12]Mongkolwongrojn M,Rattapasakorn S.Effect of Nanoparticle Additives on Rough Surface Cylinder in Line Contact Under TEHL with Non-Newtonian Lubricant[J].Journal of Advanced Mechanical Design Systems&Manufacturing,2014,8(3):128-132.
[13]Han H.Y,Shi Y.L,Li N.N,et al.Study on Effect of Solid Particles on Bearing Lubrication[J].Coal Mine Machinery,2016(3):49-55.
[14]Oliveira M.B,De Castro J.A,Silva A.J.D.Study of Iron Nanopowders into Fluids of Industrial Lubrication[J].Materials Science Forum,2012(456):498-502.
[15]Sun J.L,Zhang B.T,Dong C.Effects of Ferrous Powders on Tribological Performances of Emulsion for Cold Colling Strips[J].Wear,2017,376-377(4):869-875.
[16]田亚强,王安东.冷轧镀锌板典型表面质量缺陷成因及控制措施[J].钢铁研究学报,2017,29(4):312-316.
[17]郭晓波,钟莉莉,刘跃华.冷轧板常见表面缺陷特征及成因分析[J].鞍钢技术,2011(6):37-42.
[18]Sun Jianlin,Yi Meirong,Sun Qiao,et al.Identification and control of problem of emulsion lubrication on the surface quality of strip[C]//第五届宝钢学术年会.上海:宝钢集团,2013.
[19]邵慧琪,阮强.冷轧热镀锌板表面条纹缺陷的分析及形成原因探讨[J].冶金分析,2015,35(4):1-7.
[20]张朝磊,孙建林.新常态下钢企润滑管理和油品循环再利用的新思考[J].润滑与密封,2016,41(6):113-115.
[2]孙建林,孙桥.板带钢冷轧工艺润滑技术发展[C]//第四届全国金属加工润滑技术学术研讨会文集.北京:北京机械工程学会,2013:1-8.
[3]瞿海霞,顾廷权,范群.汽车板与与轧辊表面粗糙度变化及控制技术研究进展[J].宝钢技术,2018(5):8-19.
[4]李光瀛,马鸣图.我国汽车板生产现状及展望[J].轧钢,2014,31(4):22-32.
[5]戈晓达,孙建林,刘翘楚.乳化油配方优化及水质对冷轧乳化液稳定性的影响[J].石油炼制与化工,2016,45(12):75-78.
[6]Noriki Fujita,Yukio Kimura,Koji Kobayashi,et al.Estimation model of plate-out oil film in high-speed tandem cold rolling[J].Journal of Materials Processing Technology,2015,219:295-302.
[7]Schmid Steven R.,Wilson William R.D.Lubrication of aluminum rolling by oil-in-water emulsions[J].Tribology Transactions,1995,38(2):452-458.
[8]Wilson W.R.D,Sakaguchi Y,Schmid S.R.A mixed flow model for lubrication with emulsions[J].Tribology Transactions,1994,37(3):543-551.
[9]Yan Li,Jianlin Sun.Recognition and control of the influence factors on the surface defects of cold rolled strip with emulsion lubrication[J].Applied Mechanics and Materials,2014,456:498-502.
[10]孙建林.轧制工艺润滑原理、技术与应用(第2版)[M].北京:冶金工业出版社,2010.
[11]陈婧玥.冷轧硅钢乳化液中铁粉对其表面质量的影响[D].北京:北京科技大学,2015.
[12]Mongkolwongrojn M,Rattapasakorn S.Effect of Nanoparticle Additives on Rough Surface Cylinder in Line Contact Under TEHL with Non-Newtonian Lubricant[J].Journal of Advanced Mechanical Design Systems&Manufacturing,2014,8(3):128-132.
[13]Han H.Y,Shi Y.L,Li N.N,et al.Study on Effect of Solid Particles on Bearing Lubrication[J].Coal Mine Machinery,2016(3):49-55.
[14]Oliveira M.B,De Castro J.A,Silva A.J.D.Study of Iron Nanopowders into Fluids of Industrial Lubrication[J].Materials Science Forum,2012(456):498-502.
[15]Sun J.L,Zhang B.T,Dong C.Effects of Ferrous Powders on Tribological Performances of Emulsion for Cold Colling Strips[J].Wear,2017,376-377(4):869-875.
[16]田亚强,王安东.冷轧镀锌板典型表面质量缺陷成因及控制措施[J].钢铁研究学报,2017,29(4):312-316.
[17]郭晓波,钟莉莉,刘跃华.冷轧板常见表面缺陷特征及成因分析[J].鞍钢技术,2011(6):37-42.
[18]Sun Jianlin,Yi Meirong,Sun Qiao,et al.Identification and control of problem of emulsion lubrication on the surface quality of strip[C]//第五届宝钢学术年会.上海:宝钢集团,2013.
[19]邵慧琪,阮强.冷轧热镀锌板表面条纹缺陷的分析及形成原因探讨[J].冶金分析,2015,35(4):1-7.
[20]张朝磊,孙建林.新常态下钢企润滑管理和油品循环再利用的新思考[J].润滑与密封,2016,41(6):113-115.