往复式磁流变抛光装置的设计与仿真研究
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摘要
磁流变抛光是一种新型抛光方式,近年来我国研究人员已经相继研究出了几种抛光装置。介绍了磁流变抛光的原理之后,介绍了一种新的磁流变抛光装置;并对该装置中结构进行了分析,详细地阐述了抛光装置所处的机床结构和内部的零部件名称。为了确定在抛光过程中磁场对抛光的影响情况,用ANSYS有限元软件对磁场发生装置中的磁场和温度场进行了仿真研究;将分析结果与实际的磁场和温度场的测量结果进行对比,可以观察到两者的结果十分接近;从而证明ANSYS软件分析的结果真实有效,这也为以后的磁场优化打下了良好的基础。
Magnetorheological Polishing is a new way of polishing,and in recent years Chinese researchers have developed several polishing apparatus. The principle of magnetorheological finishing is introduced and then a new polishing apparatus is put forward;It makes a structural analysis and describes fully the machine structure and internal components' name in the polishing apparatus.Simulation research of magnetic field and temperature field by ANSYS is carried out to determine the effect of magnetic field on the polished case;The results in the analysis are compared with the actual magnetic field and temperature field measurements,so this can prove that the results by ANSYS are effective,and this also has laid a good foundation on the optimization of magnetic field in the future.
Magnetorheological Polishing is a new way of polishing,and in recent years Chinese researchers have developed several polishing apparatus. The principle of magnetorheological finishing is introduced and then a new polishing apparatus is put forward;It makes a structural analysis and describes fully the machine structure and internal components' name in the polishing apparatus.Simulation research of magnetic field and temperature field by ANSYS is carried out to determine the effect of magnetic field on the polished case;The results in the analysis are compared with the actual magnetic field and temperature field measurements,so this can prove that the results by ANSYS are effective,and this also has laid a good foundation on the optimization of magnetic field in the future.
引文
[1]修世超,王任胜,马良.一种磁流变抛光装置与方法:中国,201410528-441.9[P].2015-01-28.(Xiu Shi-chao,Wang Ren-sheng,Ma Liang.An apparat-us of,agnetorheology polishing and a method:China,201410528441.9[P].2015-01-28.)
[2]Wang Yu-yue,Zhang Yun,Fen Zhi-jing.Analyzing and improving surface texture by dual-rotation magnetor-heological finishing[J].Applied Surface Science,2016,360(1):224-233.
[3]Anant Kumar Singh,Sunil Jha,Pulak M.Pandey.Mechanism of material removal in ball end magnetorheological finishing process[J].Wear,2013,302(5):1180-1191.
[4]Ajay Sidpara,V.K.Jain.Theoretical analysis of forces in magnetorheological fluid based finishing process[J].International Journal of Mechanical Sciences,2012,56(3):50-59.
[5]彭小强.确定性磁流变抛光的关键技术研究[D].长沙:国防科学技术大学,2004.(Peng Xiao-qiang.Study on the key techniques of deterministic magnetorheological finishing[D].Changsha:National University of Defence Techology,2004.)
[6]Tong Zi-yuan,Dong Zhao-yang,Tong Ming-ming.Analysis of magnetic field generated by overhad cables[J].Measurement,2016,89(13):166-170.
[7]Yu-Fen Liu,Xin-Bin Wang,Jian Sun.Thermal field analysis of polymer/silica hybrid waveguide thermo-optic switch[J].Optics Communications,2015,356(23):75-83.
[8]Satyajit R.Patil,Kanhaiya P.Powar,Suresh M.Sawant.Thermal analysis of magnetorheological brake for autom otive application[J].Applied Thermal Engineering,2016,98(7):238-245.
[9]Kyung-In Jang,Jongwon Seok,Byung-Kwon Min.An electrochemomechanical polishing process using magnetorheological fluid[J].International Journal of Machine Tools&Manufacture,2010,50(10):869-881.
[10]Ren Liu-yi,Zeng Shang-lin,Zhang Yim-in.Magnetic field characteristics analysis of a single assembled magnetic medium using ANSYS software[J].International Journal of Mining Science and Technology,2015,25(3):479-487.
[2]Wang Yu-yue,Zhang Yun,Fen Zhi-jing.Analyzing and improving surface texture by dual-rotation magnetor-heological finishing[J].Applied Surface Science,2016,360(1):224-233.
[3]Anant Kumar Singh,Sunil Jha,Pulak M.Pandey.Mechanism of material removal in ball end magnetorheological finishing process[J].Wear,2013,302(5):1180-1191.
[4]Ajay Sidpara,V.K.Jain.Theoretical analysis of forces in magnetorheological fluid based finishing process[J].International Journal of Mechanical Sciences,2012,56(3):50-59.
[5]彭小强.确定性磁流变抛光的关键技术研究[D].长沙:国防科学技术大学,2004.(Peng Xiao-qiang.Study on the key techniques of deterministic magnetorheological finishing[D].Changsha:National University of Defence Techology,2004.)
[6]Tong Zi-yuan,Dong Zhao-yang,Tong Ming-ming.Analysis of magnetic field generated by overhad cables[J].Measurement,2016,89(13):166-170.
[7]Yu-Fen Liu,Xin-Bin Wang,Jian Sun.Thermal field analysis of polymer/silica hybrid waveguide thermo-optic switch[J].Optics Communications,2015,356(23):75-83.
[8]Satyajit R.Patil,Kanhaiya P.Powar,Suresh M.Sawant.Thermal analysis of magnetorheological brake for autom otive application[J].Applied Thermal Engineering,2016,98(7):238-245.
[9]Kyung-In Jang,Jongwon Seok,Byung-Kwon Min.An electrochemomechanical polishing process using magnetorheological fluid[J].International Journal of Machine Tools&Manufacture,2010,50(10):869-881.
[10]Ren Liu-yi,Zeng Shang-lin,Zhang Yim-in.Magnetic field characteristics analysis of a single assembled magnetic medium using ANSYS software[J].International Journal of Mining Science and Technology,2015,25(3):479-487.