真空灌注成型条件及应用研究
|
摘要
如今先进复合材料的应用越来越广泛,复合材料成型工艺的研究也越来越重要。介绍了一种低成本成型工艺——真空灌注成型工艺。对这一工艺的基本原理、工艺过程、工艺条件以及工艺影响因素进行介绍,并以实例介绍了真空灌注成型工艺在航空航天、风力机叶片制造和船舶制造业中的应用。
Nowadays, the application of advanced composite materials is more and more extensive, and the research on compositemolding process is becoming more and more important. A low-cost molding process-vacuum infusion molding process is introduced. The basicprinciples, process, process conditions and influencing factors are introduced. The characteristics and development prospects of resin-basedcomposite materials, the vacuum infusion molding process, the molding process conditions, various in the product molding process, includingthe resin system, the reinforcement material, the vacuum degree and the layout of the flow guiding system, and the process advantages are alldescribed in detail. Finally, an example is given to introduce the application of vacuum infusion molding technology in aerospace, windturbine blades and shipbuilding.
Nowadays, the application of advanced composite materials is more and more extensive, and the research on compositemolding process is becoming more and more important. A low-cost molding process-vacuum infusion molding process is introduced. The basicprinciples, process, process conditions and influencing factors are introduced. The characteristics and development prospects of resin-basedcomposite materials, the vacuum infusion molding process, the molding process conditions, various in the product molding process, includingthe resin system, the reinforcement material, the vacuum degree and the layout of the flow guiding system, and the process advantages are alldescribed in detail. Finally, an example is given to introduce the application of vacuum infusion molding technology in aerospace, windturbine blades and shipbuilding.
引文
[1]陈祥宝.先进树脂基复合材料的发展和应用[J].航空材料学报,2003(1):198-204.
[2]益小苏,张明,安学锋,等.先进航空树脂基复合材料研究与应用进展[J].工程塑料应用,2009,37(10):72-76.
[3]杜善义.先进复合材料与航空航天[J].复合材料学报,2007(1):1-12.
[4]颜鸣皋.航空材料技术的发展与应用[J].新材料产业,2009(10):24-27.
[5]叶长青,杨青芳.树脂基复合材料成型工艺的发展[J].粘接,2009,30(5):66-70.
[6]赖中义,别春华.真空辅助灌注工艺中的导/阻流技术研究[J].机械,2013,40(3):68-69.
[7]祝颖丹.真空注射成型工艺的研究[D].武汉:武汉理工大学,2002.
[8]倪爱清,蔡红涛,王继辉.真空灌注成型工艺中玻璃纤维毡渗透率的测量[J].武汉理工大学学报,2009,31(4):67-70.?(59)45
[9]YANG J S,XIAO J Y,ZENG J C,et al.An empirical model for resin viscosity during cure in vacuum infusion molding process[J].Applied Composite Materials,2012,19(3-4).
[10]李传胜,周利峰,张锦南.真空灌注成型工艺及其影响因素的探讨[J].玻璃钢,2004(4):7-10.
[11]LI S M,WANG Z,ZHANG B,et al.Research on pipe clamps made of resin matrix composites[J].Advanced Materials Research,2015,4081(1120).
[12]屈乃琴.先进复合材料的研究现状与应用[J].纤维复合材料,1995(1):45-54.
[13]杜善义,关志东.我国大型客机先进复合材料技术应对策略思考[J].复合材料学报,2008(1):1-10.
[14]冯军.复合材料技术在当代飞机结构上的应用[J].航空制造技术,2009(22):40-42.
[15]WU M Y,GAO Y B,CHENG Y N,et al.Carbon fiber composite materials finite element simulation analysis of cutting force[J].Procedia CIRP,2016,56:1-10.
[16]FILIPPO C,EUGENIO G,FELICE S.Life cycle assessment in yacht industry:A case study of comparison between hand lay-up and vacuum infusion[J].Journal of Cleaner Production,2017,142:40-42.
[17]罗慧敏,张锦南,陈余岳,等.我国大型风力发电叶片产业的现状分析[J].玻璃钢,2008(4):1-5.
[18]李奎.风电叶片真空灌注成型工艺质量问题研究[J].现代工业经济和信息化,2017,7(13):20-21.
[2]益小苏,张明,安学锋,等.先进航空树脂基复合材料研究与应用进展[J].工程塑料应用,2009,37(10):72-76.
[3]杜善义.先进复合材料与航空航天[J].复合材料学报,2007(1):1-12.
[4]颜鸣皋.航空材料技术的发展与应用[J].新材料产业,2009(10):24-27.
[5]叶长青,杨青芳.树脂基复合材料成型工艺的发展[J].粘接,2009,30(5):66-70.
[6]赖中义,别春华.真空辅助灌注工艺中的导/阻流技术研究[J].机械,2013,40(3):68-69.
[7]祝颖丹.真空注射成型工艺的研究[D].武汉:武汉理工大学,2002.
[8]倪爱清,蔡红涛,王继辉.真空灌注成型工艺中玻璃纤维毡渗透率的测量[J].武汉理工大学学报,2009,31(4):67-70.?(59)45
[9]YANG J S,XIAO J Y,ZENG J C,et al.An empirical model for resin viscosity during cure in vacuum infusion molding process[J].Applied Composite Materials,2012,19(3-4).
[10]李传胜,周利峰,张锦南.真空灌注成型工艺及其影响因素的探讨[J].玻璃钢,2004(4):7-10.
[11]LI S M,WANG Z,ZHANG B,et al.Research on pipe clamps made of resin matrix composites[J].Advanced Materials Research,2015,4081(1120).
[12]屈乃琴.先进复合材料的研究现状与应用[J].纤维复合材料,1995(1):45-54.
[13]杜善义,关志东.我国大型客机先进复合材料技术应对策略思考[J].复合材料学报,2008(1):1-10.
[14]冯军.复合材料技术在当代飞机结构上的应用[J].航空制造技术,2009(22):40-42.
[15]WU M Y,GAO Y B,CHENG Y N,et al.Carbon fiber composite materials finite element simulation analysis of cutting force[J].Procedia CIRP,2016,56:1-10.
[16]FILIPPO C,EUGENIO G,FELICE S.Life cycle assessment in yacht industry:A case study of comparison between hand lay-up and vacuum infusion[J].Journal of Cleaner Production,2017,142:40-42.
[17]罗慧敏,张锦南,陈余岳,等.我国大型风力发电叶片产业的现状分析[J].玻璃钢,2008(4):1-5.
[18]李奎.风电叶片真空灌注成型工艺质量问题研究[J].现代工业经济和信息化,2017,7(13):20-21.