基于模块化的煤矿膏体充填站改进设计
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摘要
为解决固定式煤矿膏体充填站初期建站成本高、生产工艺复杂、撤站再利用率低等问题,应用可拆卸理论及模块化设计方法,进行了膏体充填站的设计改进和优化,以钢架外墙取代原充填楼,将多个设备集成化,最大程度减少土建工程,并针对每个工艺环节进行装备模块化设计,拆装集成了料仓模块、水称重模块、矸石上料模块、膏体制备模块与集成化缓冲斗模块等模块。通过模块化的改进设计,使充填站各模块可拆卸、便于运输,并可快速装配投产,有效降低了充填成本,有助于充填采煤技术的推广。
In order to solve the problems of the fixed coal mine paste filling station,such as high construction cost,complicated production process as well as low recovery and reuse efficiency,the design improvement and optimization of paste filling station were carried out by applying the disassemble theory and modular design method.The original filling building was replaced with a steel frame exterior wall,and multiple equipment were integrated to minimize civil engineering.In addition,a modular design of equipment was carried out for each process,warehouse module,water weighing module,gangue feeding module,paste preparation module and integrated buffer bucket module were integrated.Through the improvement of modular design,each module of filling station could be disassembled,transported conveniently,as well as assembled and produced quickly.The improved modular design effectively reduced the cost of filling,and was helpful to the popularization of coal filling and mining technology.
In order to solve the problems of the fixed coal mine paste filling station,such as high construction cost,complicated production process as well as low recovery and reuse efficiency,the design improvement and optimization of paste filling station were carried out by applying the disassemble theory and modular design method.The original filling building was replaced with a steel frame exterior wall,and multiple equipment were integrated to minimize civil engineering.In addition,a modular design of equipment was carried out for each process,warehouse module,water weighing module,gangue feeding module,paste preparation module and integrated buffer bucket module were integrated.Through the improvement of modular design,each module of filling station could be disassembled,transported conveniently,as well as assembled and produced quickly.The improved modular design effectively reduced the cost of filling,and was helpful to the popularization of coal filling and mining technology.
引文
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[2]吴爱祥,王勇,王洪江.膏体充填技术现状及趋势[J].金属矿山,2016(7):1-9.
[3]Yasushi U,Shinichi F,Keita T.Evaluation of sceorio-based modularization for life cycle design[J].CIRP AnnalsManufacturing Technology,2009,58(1):1-4.
[4]宋高峰,刘会臣,任志成.“三下”压煤充填采煤技术发展现状及展望[J].煤矿安全,2014(10):191-193+197.
[5]王丽红,鲍爱华,罗园园.中国充填技术应用与展望[J].矿业研究与开发,2017,37(3):1-7.
[6]王桂梅,崔磊,杨立洁.快速转场充填系统开发设计[J].矿业研究与开发,2017,37(11):30-33.
[7]Ghirian A,Fall M.Coupled thermo-hydro-mechanicalchemical behavior of cemented paste backfill in column experiments.Part I:Physical,hydraulic and thermal processes and characteristics[J].Engineering Geology,2013,164:195-207.
[8]张秀芬,蔚刚,郭砚荣,胡志勇.面向可拆卸设计的拆卸模型变更响应性能研究[J].机械设计与制造,2014(1):251-253.
[9]Shmizu Y,Yamada Y.A metal-heuristic approach for supporting adaptive disassembly sequencing using a multiobjective concept[J].International Journal of Sustainable Engineering,2008(3):202-213.
[10]徐伟,陈吉红.面向产品回收的可拆卸性设计技术的研究[J].机床与液压,2009,32(2):24-28.
[11]Simon H A.The architecture of complexity[J].Roceedings of the American Philosophical Society,1962(106):467-482.
[12]Suh N P.The Principle of Design[M].Oxford:Oxford University Press,1990.
[13]唐涛,刘志峰,刘光复,刘蕾.绿色模块化设计方法研究[J].机械工程学报,2003(11):149-154.
[14]李名.面向拆卸的产品模块化设计方法研究[D].武汉:武汉科技大学,2015.
[15]高建刚,武英,向东,刘学平,段广洪,汪劲松.机电产品拆卸研究综述[J].机械工程学报,2004,40(7):1-9+19.
[16]Li H,Ji Y J,Li Q F,et al.A methodology for module portfolio planning within the service solution layer of a product-service system[J].International Journal of Advanced Manufacturing Technology,2018,94(9):3287-3308.
[17]王日君,张进生,葛培琪,王志.模块化设计中模块划分方法的研究[J].组合机床与自动化加工技术,2008(7):17-21.