基于弱磁无损检测技术的钢丝绳在线监测系统的应用与实践
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摘要
针对以往采用人工方法测量钢丝绳,检查不到钢丝绳内部损伤程度,测量精度不高,误差大,一旦钢丝绳内部损伤超标,将带来很大的安全隐患,直接影响矿井提升运输安全,甚至造成事故的发生等问题。采用基于弱磁无损检测技术的检测方法,结合计算机软件技术,对矿井副井提升机提升钢丝绳实施在线监测,进行了弱磁无损检测原理及钢丝绳在线监测技术的研究,能够测量出副井提升钢丝绳内外部断丝、锈蚀、磨损、断面变形等情况,使钢丝绳测量准确、便捷、高效,改变了靠人工监测钢丝绳落后的检修工艺的现状,提高了检修效率,并在现场得到了实践,具有推广使用价值。
In the past,manual measurement of wire rope can not check the degree of damage inside the wire rope.The measurement accuracy was not high and the error was large.Once the damage inside the wire rope exceeded the standard,it will bring great potential safety hazards,which will directly affect the safety of mine hoisting and transportation,and even cause accidents.By using the detection method based on weak magnetic nondestructive testing technology and combining with computer software technology,the on-line monitoring of the hoisting wire rope of mine auxiliary shaft hoist was carried out.The principle of weak magnetic nondestructive testing and the on-line monitoring technology of the wire rope were studied.It can measure the wire breakage,rust,wear and cross-section deformation inside and outside of the hoisting wire rope of auxiliary shaft,so that the measurement of the wire rope was accurate and convenient.It has changed the current situation of the backward repair technology of steel wire rope by manual monitoring,improved the repair efficiency,and has been practiced in the field,which has the value of popularization and application.
In the past,manual measurement of wire rope can not check the degree of damage inside the wire rope.The measurement accuracy was not high and the error was large.Once the damage inside the wire rope exceeded the standard,it will bring great potential safety hazards,which will directly affect the safety of mine hoisting and transportation,and even cause accidents.By using the detection method based on weak magnetic nondestructive testing technology and combining with computer software technology,the on-line monitoring of the hoisting wire rope of mine auxiliary shaft hoist was carried out.The principle of weak magnetic nondestructive testing and the on-line monitoring technology of the wire rope were studied.It can measure the wire breakage,rust,wear and cross-section deformation inside and outside of the hoisting wire rope of auxiliary shaft,so that the measurement of the wire rope was accurate and convenient.It has changed the current situation of the backward repair technology of steel wire rope by manual monitoring,improved the repair efficiency,and has been practiced in the field,which has the value of popularization and application.
引文
[1] 陶德馨,艾丽斯佳.基于弱磁探伤的钢丝绳无损检测技术[J].中国工程机械学报,2009,7(1):96-99.Tao Dexin,Alice Jia.Nondestructive testing technology of wire rope based on weak magnetic inspection[J].Chinese Journal of Construction Machinery,2009,7(1):96-99.
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[3] 吕茂超.基于弱磁检测技术在矿用钢丝绳的检测上的设计[J].轻工科技,2017(3):105-106.Lü Maochao.Design of mine wire rope based on weak magnetic detection technology[J].Light Engineering Technology,2017(3):105-106.
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[8] 贺春东.钢丝绳探伤理论探讨及开发研究[D].阜新:辽宁工程技术大学,2006.
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[11] 谭孝江.基于弱磁成像的铁磁性构件无损检测技术研究[D].洛阳:河南科技大学,2018.
[12] 汪伟红.煤矿钢丝绳探伤弱磁检测原理与应用研究[J].山东煤炭科技,2012(6):87-88.Wang Weihong.Principle and application of weak magnetic detection for steel wire rope flaw detection in coal mine[J].Shandong Coal Science and Technology,2012(6):87-88.
[13] 尹海林,吕鹏宇,张伟,等.焦家金矿应用TCK检测技术进行钢丝绳安全管理的创新实践[J].中国科技博览,2014(47):167.Yin Hailin,Lü Pengyu,Zhang Wei,et al.Jiaojia Gold Mine′s innovative practice of applying TCK detection technology to safety management of wire rope[J].China Science and Technology Expo,2014(47):167.
[14] 吴刚.浅析TCK钢丝绳在线监测系统在煤矿的应用[J].经济技术协作信息,2011(6):121.Wu Gang.Brief analysis of the application of TCK wire rope on-line monitoring system in coal mine[J].Economic and Technological Cooperation Information,2011(6):121.
[15] 杜小琴.TCK钢丝绳在线自动监测装置的应用[J].机电信息,2011(12):63.Du Xiaoqin.Application of TCK wire rope on-line automatic monitoring device[J].Electromechanical and Electrical Information,2011(12):63.
[16] 马强.和尚嘴矿副井提升钢丝绳在线检测技术的研究应用[J].科技信息,2014(9):235-236.Ma Qiang.Research and application of on-line detection technology for hoisting wire rope in auxiliary shaft of Heshangzui Mine[J].Science and Technology Information,2014(9):235-236.
[17] 唐耀武.TCK钢丝绳在自动检测装置的应用[J].制造业自动化,2011,33(21):20-22.Tang Yaowu.Application of TCK wire rope in automatic detection device[J].Manufacturing Automation,2011,33(21):20-22.
[18] 岳粹巍.TCK钢丝绳检测技术与矿井提升钢丝绳检测[J].煤炭技术,2009,28(8):80-81.Yue Cuiwei.TCK wire rope detection technology and mine hoisting wire rope detection[J].Coal Technology,2009,28(8):80-81.
[19] 彭少锋,谢美庆.沿沟煤矿使用TCK钢丝绳检测仪的实践[J].江西煤炭科技,2013(2):49-50.Peng Shaofeng,Xie Meiqing.Practice of TCK wire rope detector in Yangou Coal Mine[J].Jiangxi Coal Science and Technology,2013(2):49-50.
[20] 程山.无损探伤检测立井钢丝绳的方法[J].煤矿机电,2009(1):108.Chengshan.Non-destructive testing method for steel wire rope in vertical shaft[J].Coal Mine Electrical and Mechanical,2009(1):108.
[2] 周永华.钢丝绳故障的弱磁无损检测技术研究[D].武汉:武汉理工大学,2009.
[3] 吕茂超.基于弱磁检测技术在矿用钢丝绳的检测上的设计[J].轻工科技,2017(3):105-106.Lü Maochao.Design of mine wire rope based on weak magnetic detection technology[J].Light Engineering Technology,2017(3):105-106.
[4] 薛鹏,段跃新.TCK钢丝绳在线自动检测系统在煤矿提升钢丝绳安全管理中的应用[J].建井技术,2011(4):44-45.Xue Peng,Duan Yuexin.Application of TCK wire rope on-line automatic detection system in safety management of coal mine hoisting wire rope[J].Well Construction Technology,2011(4):44-45.
[5] 郭鹏.基于弱磁探伤的钢丝绳无损检测技术试验研究[D].秦皇岛:燕山大学,2012.
[6] 武新军,王峻峰,杨叔子.钢丝绳无损检测技术的研究现状[J].煤炭科学技术,2000,28(11):22-24.Wu Xinjun,Wang Junfeng,Yang Shuzi.Research status of wire rope nondestructive testing technology[J].Coal Science and Technology,2000,28(11):22-24.
[7] 李光远.基于电磁法的钢丝绳无损检测技术的研究[D].北京:北京邮电大学,2014.
[8] 贺春东.钢丝绳探伤理论探讨及开发研究[D].阜新:辽宁工程技术大学,2006.
[9] 杨步忠.浅析TCK钢丝绳在线无损检测技术的应用[J].机械管理开发,2015,30(7):80-81.Yang Buzhong.Analysis of the application of TCK wire rope on-line nondestructive testing technology[J].Mechanical Management Development,2015,30(7):80-81.
[10] 杜康,谢国正,路龙波.浅谈TCK钢丝绳在线实时安全监测管理系统在二号煤矿的应用[J].中文信息,2016(3):305-306.Du Kang,Xie Guozheng,Lu Longbo.Talking about the application of TCK wire rope on-line real-time safety monitoring and management system in No.2 Coal Mine[J].Chinese Information,2016(3):305-306.
[11] 谭孝江.基于弱磁成像的铁磁性构件无损检测技术研究[D].洛阳:河南科技大学,2018.
[12] 汪伟红.煤矿钢丝绳探伤弱磁检测原理与应用研究[J].山东煤炭科技,2012(6):87-88.Wang Weihong.Principle and application of weak magnetic detection for steel wire rope flaw detection in coal mine[J].Shandong Coal Science and Technology,2012(6):87-88.
[13] 尹海林,吕鹏宇,张伟,等.焦家金矿应用TCK检测技术进行钢丝绳安全管理的创新实践[J].中国科技博览,2014(47):167.Yin Hailin,Lü Pengyu,Zhang Wei,et al.Jiaojia Gold Mine′s innovative practice of applying TCK detection technology to safety management of wire rope[J].China Science and Technology Expo,2014(47):167.
[14] 吴刚.浅析TCK钢丝绳在线监测系统在煤矿的应用[J].经济技术协作信息,2011(6):121.Wu Gang.Brief analysis of the application of TCK wire rope on-line monitoring system in coal mine[J].Economic and Technological Cooperation Information,2011(6):121.
[15] 杜小琴.TCK钢丝绳在线自动监测装置的应用[J].机电信息,2011(12):63.Du Xiaoqin.Application of TCK wire rope on-line automatic monitoring device[J].Electromechanical and Electrical Information,2011(12):63.
[16] 马强.和尚嘴矿副井提升钢丝绳在线检测技术的研究应用[J].科技信息,2014(9):235-236.Ma Qiang.Research and application of on-line detection technology for hoisting wire rope in auxiliary shaft of Heshangzui Mine[J].Science and Technology Information,2014(9):235-236.
[17] 唐耀武.TCK钢丝绳在自动检测装置的应用[J].制造业自动化,2011,33(21):20-22.Tang Yaowu.Application of TCK wire rope in automatic detection device[J].Manufacturing Automation,2011,33(21):20-22.
[18] 岳粹巍.TCK钢丝绳检测技术与矿井提升钢丝绳检测[J].煤炭技术,2009,28(8):80-81.Yue Cuiwei.TCK wire rope detection technology and mine hoisting wire rope detection[J].Coal Technology,2009,28(8):80-81.
[19] 彭少锋,谢美庆.沿沟煤矿使用TCK钢丝绳检测仪的实践[J].江西煤炭科技,2013(2):49-50.Peng Shaofeng,Xie Meiqing.Practice of TCK wire rope detector in Yangou Coal Mine[J].Jiangxi Coal Science and Technology,2013(2):49-50.
[20] 程山.无损探伤检测立井钢丝绳的方法[J].煤矿机电,2009(1):108.Chengshan.Non-destructive testing method for steel wire rope in vertical shaft[J].Coal Mine Electrical and Mechanical,2009(1):108.