爆炸焊接304/Q245复合钢界面结构及剪切行为各向异性
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摘要
以304不锈钢/Q245普碳钢焊接界面为研究对象,系统地探讨了界面结构不均匀性及其对服役行为的影响。研究过程中首先观察横截面、纵剖面结构的不均匀性,并基于非平衡运动方程,解释界面结构产生不均匀性的机理。进一步,针对界面波的方向特性,测试其剪切行为随定位角变化特征。最后利用SEM观察剪切断口形貌,认识界面结构对其断裂模式影响。研究表明,爆炸焊接装药爆轰压力脉动是导致界面结构不均匀性的根本原因,而界面波延展方向决定了断裂失效模式和损伤裂纹扩展行为;此外,获得了界面最优剪切强度承载方向,可指导爆炸复合材料应用于工程实践。
The 304 stainless steel/Q245 carbon steel explosive welding interface was taken as the research object to detect the structure heterogeneity and its effect on the shear behavior in engineering application. First, characteristics on the transverse section and longitudinal section of the welding interface were detected. And based on the non-equilibrium theory, the mechanism of the heterogeneity on the welding interface was explained. Furthermore, taking into account the wavy structure and its undulance along the detonation direction, shear performances varied with orientation angles were measured according to the national standard(GB/T 6396-2008). Finally, the morphologies of fracture surface were observed by SEM to understand the influence of welding interface structure on the failure mode. Results show that the explosive detonation pressure fluctuation is the fundamental cause of the inhomogeneity on the welding interface, and the failure mode and cracks developments are determined by the undulation characteristics of wavy interface. Besides, an optimal orientation angle, on which samples have the maximum shear strength, was revealed. All of them can be used to guide the engineering application for explosive welding plates.
The 304 stainless steel/Q245 carbon steel explosive welding interface was taken as the research object to detect the structure heterogeneity and its effect on the shear behavior in engineering application. First, characteristics on the transverse section and longitudinal section of the welding interface were detected. And based on the non-equilibrium theory, the mechanism of the heterogeneity on the welding interface was explained. Furthermore, taking into account the wavy structure and its undulance along the detonation direction, shear performances varied with orientation angles were measured according to the national standard(GB/T 6396-2008). Finally, the morphologies of fracture surface were observed by SEM to understand the influence of welding interface structure on the failure mode. Results show that the explosive detonation pressure fluctuation is the fundamental cause of the inhomogeneity on the welding interface, and the failure mode and cracks developments are determined by the undulation characteristics of wavy interface. Besides, an optimal orientation angle, on which samples have the maximum shear strength, was revealed. All of them can be used to guide the engineering application for explosive welding plates.
引文
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[2]Borchers C,Lenz M,Deutges M et al.Materials&Design[J],2016,89:369
[3]Fronczek D M,Wojewoda-Budka J,Chulist R et al.Materials&Design[J],2015,91:80
[4]Sun Yuxin(孙宇新),Fu Yanshu(付艳恕).Rare Metal Materials and Engineering(稀有金属材料与工程)[J],2015,44(10):2486
[5]Wronka B.International Journal of Impact Engineering[J],2011,38(5):309
[6]Han Liqing(韩丽青),Lin Guobiao(林国标),Wang Zidong(王自东)et al.Rare Metal Materials and Engineering(稀有金属材料与工程)[J],2009,38(3):492
[7]Guo Xunzhong(郭训忠),Tao Jie(陶杰),Yuan Zheng(袁正)et al.Rare Metal Materials and Engineering(稀有金属材料与工程)[J],2012,41(1):139
[8]Kahraman N,Gülen?B.Journal of Materials Processing Technology[J],2005,169(1):67
[9]Mastanaiah P,Reddy G M,Prasad K S et al.Journal of Materials Processing Technology[J],2014,214(11):2316
[10]Wronka B.Journal of Materials Science[J],2010,45(13):3465
[11]Greenberg B A,Ivanov M A,Rybin V V et al.The Physics of Metals&Metallography[J],2012,113(2):176
[12]Zhang L J,Pei Q,Zhang J X et al.Materials&Design[J],2014,64:462
[13]Greenberg B A,Ivanov M A,Inozemtsev A V et al.Metallurgical&Materials Transactions A[J],2015,46(8):3569
[14]Xia Meng(夏萌),Fu Yanshu(付艳恕),Zeng Xiaoshu(曾效舒)et al.Explosion and Shock Waves(爆炸与冲击)[J],2016,36(1):50
[15]Hutchinson J W,Suo Z.Advances in Applied Mechanics[J],1991,29:63
[16]Liao Dongbo(廖东波),Zha Wusheng(查五生),Li Wei(李伟).Transactions of the China Welding Institution(焊接学报)[J],2012,33(5):99
[17]Fronczek D M,Wojewoda-Budka J,Chulist R et al.Materials&Design[J],2016,91:80
[18]Sun Jinshan(孙锦山),Zhu Jianshi(朱建士).Theoretical Detonation Physics(理论爆轰物理)[M].Beijing:National Defence Industry Press,1995:356
[19]Wang Jihai(王继海).Two Dimensional Unsteady Flow and Shock Wave(二维非定常流和激波)[M].Beijing:Science Press,1994:492
[20]Xue Changming(薛昌明),Lu Tianjian(卢天健).Advances in Mechanics(力学进展)[J],1989,19(2):158
[21]Xie M X,Zhang L J,Zhang G F et al.Materials&Design[J],2015,87:181
[22]GB/T 6396-2008[S],2008