双机器单缓冲区制造系统节能运行研究
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摘要
为研究双机器单缓冲区系统节能运行情况,从而制定出相应节能运行策略,实现节能减排。利用马尔科夫链建立双机器单缓冲区制造系统工作模型,确定双机器单缓冲区系统在机器阻塞或饥渴条件下不同机器停机节能时间窗口及其表达式。在此基础上,利用MATLAB求解出不同情况下的停机节能时间。最后将所求时间运用至Plant Simulation模型中进行仿真并进行数据处理得到相关结论。仿真结果表明:在接受一定的产量损失下,系统采用最优的控制策略时其节能量可以达到10%以上。
The energy conservation problem of a two-machine-one-buffer system is studied, and the energy conservation strategy is proposed for achieving energy conservation and emission-reduction by a manufacturing system. Firstly, a Markov operation model of two-machine-one-buffer manufacturing system is developed, and then the opportunity windows of stoppage for energy conservation of different machines are formulated when machines are blocked or starved in the two-machines-one-buffer manufacturing system. Furthermore, MATLAB is used to simulate the stoppage time for energy conservation with different energy conservation strategies. The simulation results show that the energy conservation rate can reach over 10% by implementing the optimal energy conservation strategy within a certain throughput loss.
The energy conservation problem of a two-machine-one-buffer system is studied, and the energy conservation strategy is proposed for achieving energy conservation and emission-reduction by a manufacturing system. Firstly, a Markov operation model of two-machine-one-buffer manufacturing system is developed, and then the opportunity windows of stoppage for energy conservation of different machines are formulated when machines are blocked or starved in the two-machines-one-buffer manufacturing system. Furthermore, MATLAB is used to simulate the stoppage time for energy conservation with different energy conservation strategies. The simulation results show that the energy conservation rate can reach over 10% by implementing the optimal energy conservation strategy within a certain throughput loss.
引文
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[3] 齐晓宁,汪永超,贾婧,等.基于遗传算法的面向绿色制造的车间调度优化[J].组合机床与自动化加工技术,2012(10):16-18,25Qi X N, Wang Y C, Jia J, et al. The scheduling of machine for green manufacturing based on genetic algorithm[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2012(10):16-18,25 (in Chinese)
[4] 李小霞,黄小毛,刘建晓,等.面向低制造能耗的车间作业调度优化仿真[J].系统仿真学报,2016,28(1):114-120Li X X, Huang X M, Liu J X, et al. Optimization simulation for job-shop scheduling for reducing manufacturing energy consumption[J]. Journal of System Simulation, 2016,28(1):114-120 (in Chinese)
[5] 王峻峰,李世其,刘继红.离散加工系统的能耗特征分析与仿真评估[J].制造业自动化,2015(3):53-56,66Wang J F, Li S Q, Liu J H. Characteristics analysis and simulation based evaluation of energy consumption for discrete machining system[J]. Manufacturing Automation, 2015(3):53-56,66 (in Chinese)
[6] 刘飞,周晓娜,蔡维.离散制造业产品能耗限额制定的复杂特性及制定策略[J].机械工程学报,2015,51(19):138-145Li F, Zhou X N, Cai W. The complexity and strategy for establishing product energy consumption allowance in discrete manufacturing industry[J]. Journal of Mechanical Engineering, 2015,51(19):138-145 (in Chinese)
[7] Lee S, Gu X, Ni J. Stochastic maintenance opportunity windows for unreliable two-machine one-buffer system[J]. Expert Systems with Applications, 2013, 40(13): 5385-5394
[8] Zou J, Chang Q, Lei Y, et al. Stochastic maintenance opportunity windows for serial production line[C]//Proceedings of the ASME 2015 International Manufacturing Science and Engineering Conference. Charlotte, North Carolina, USA: ASME, 2015
[9] Gu X, Lee S, Liang X R, et al. Hidden maintenance opportunities in discrete and complex production lines[J]. Expert Systems with Applications, 2013,40(11):4353-4361
[10] Chang Q, Xiao G X, Biller S, et al. Energy saving opportunity analysis of automotive serial production systems (March 2012)[J]. IEEE Transactions on Automation Science and Engineering, 2012,10(2):334-342
[11] Chen G R, Zhang L, Arinez J, et al. Energy consumption reduction in serial production lines via controlled machine startup[C]//Proceedings of the ASME 2011 International Manufacturing Science and Engineering Conference. Corvallis, Oregon, USA: ASME, 2011
[12] Li W, Zein A, Kara S, et al. An investigation into fixed energy consumption of machine tools[C]//Proceedings of the 18th CIRP International Conference on Life Cycle Engineering. Braunschweig, Germany: Springer? 2011:268-273
[13] Institute for European Environmental Policy 2010: Energy Efficiency in the EU: an introduction[R/OL]. (2012-02-20)[2014-08-21]. http://www.lowcarbonoptions.net/Downloads/files/Energy-Efficiency-in-the-EU.pdf