大直径塑料管道成型工艺的研究进展
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摘要
目前,大直径塑料管道的成型方法主要是挤出成型和缠绕成型,国内外的学者也发明了注塑-挤出成型和组装成型等方法。然而,利用这些成型方法成型大直径管道均存在一定的局限性。针对这些成型方法的局限性,本文提出了一种基于增材制造技术与传统挤出成型工艺的大直径塑料管道成型新工艺,即聚合物熔体喷射堆砌成型,并对该工艺进行了简单的介绍。
At present,the main forming methods of large-diameter plastic pipes are extrusion molding and filament winding.Some domestic and foreign researchers have also found some other forming methods like injection-extrusion molding and assembled formation.However,all of these methods have their limitation.Aimed at these limitations,the polymer melt spoutedaccumulated forming technology based on additive manufacturing technology and extrusion molding technology has been put forward and briefly introduced in this paper.
At present,the main forming methods of large-diameter plastic pipes are extrusion molding and filament winding.Some domestic and foreign researchers have also found some other forming methods like injection-extrusion molding and assembled formation.However,all of these methods have their limitation.Aimed at these limitations,the polymer melt spoutedaccumulated forming technology based on additive manufacturing technology and extrusion molding technology has been put forward and briefly introduced in this paper.
引文
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[25]江西金龙管业有限公司.一种中空壁缠绕管材:中国,201520111664.5[P].2015-09-09.
[26]陈仪清.大直径缠绕管及其缠绕方法:中国,201410831692.4[P].2015-04-22.
[27]谢志树.注塑型塑料双壁波纹管及其制造方法:中国,200910305751.3[P].2010-04-07.
[28]Pipelife Nederland Bv.Method and apparatus form anufacturingapipe from pipesegments:US,20070906159[P].2010-06-22.
[29]李文贤.大直径组装式塑料管材:中国,200420052384.3[P].2005-07-13.
[30]李涤尘,田小永,王永信,等.增材制造技术的发展[J].电加工与模具,2012(Z):20-22.
[31]卢秉恒,李涤尘.增材制造(3D打印)技术发展[J].机械制造与自动化,2013,42(4):1-4.
[2]刘伯元,王健军,桂先伦.大直径、高性能塑料管材的制备与应用[J].工程塑料应用,2001,29(2):48-51.
[3]袁毅,李安定,申开智.复合应力场双向增强塑料管材的研究[J].高分子材料科学与工程,2005,21(3):216-218.
[4]陈开源,步玉磊,周南桥,等.振动力场下PP增强管材的制备及性能研究[J].工程塑料应用,2009,37(5):31-34.
[5]董维煜,吴大鸣,任冬云.布管扩胀法生产PVC双向拉伸自增强管材设备与实验[J].塑料,2009,38(6):106-108.
[6]鹤山市塑协塑料加工技术研究所有限公司.一种双轴取向PVC及聚烯烃材料管材的制造设备及其生产工艺和方法:中国,201310321019.1[P].2013-11-20.
[7]联塑科技发展(武汉)有限公司.一种双轴取向硬质聚氯乙烯管材的生产装置:中国,201520014668.1[P].2015-08-12.
[8]Howell G M,Gates J G,Gates Jr C C.Laminated plasticpipe:US,2888954[P].1959-06-02.
[9]甘国工.制造钢筋骨架增强复合塑料管材的方法和装置:中国,00112977.5[P].2000-12-13.
[10]上海意耐玻璃钢有限公司.一种玻璃纤维增强塑料管道及其生产工艺:中国,200610026835.X[P].2007-01-10.
[11]Zheng J Y,Lu Y B.Experimental investigation on mechanicalproperties of plastic pipes reinforced by cross helicallywound steel wires[J].ASME Journal of the Pressure VesselTechnology,2008,130(2):1-7.
[12]郑州大学橡塑模具国家工程研究中心.长玻纤维增强塑料管材挤出机头:中国,200710304825.2[P].2008-12-31.
[13]张家港中联科技有限公司,江苏联冠科技发展有限公司.增强热塑性塑料管:中国,200710025216.3[P].2009-01-21.
[14]Starita Joseph M.Extrusion die and method for forming dualwall corrugated plastic pipe and dual wall plastic pipe havinga foam annular core:US,2004074554A1[P].2004-04-22.
[15]Hegler W.Method of producing plastic tubing having:US,538209[P].1970-11-03.
[16]上海公元建材发展有限公司.一种用于成型三壁波纹管材的挤出成型装置:中国,201220363334.1[P].2013-03-13.
[17]Blomqvist G.Welding method in the manufacture of a spirallywound tube and a welding head for performing the method:US,5591292[P].1997-01-07.
[18]Levingston J C,Beasley J K.Pipe extrusion process:US,6488802[P].2002-12-03.
[19]牛建英,刘志芬,王玲,等.热态缠绕成型高密度聚乙烯缠绕结构壁管(克拉管)简介及其应用[J].特种结构,2007(2):109-111.
[20]何秩良.一种钢带增强塑料复合管的制造方法:中国,200610140466[P].2006-10-09.
[21]广东联塑科技实业有限公司.一种大直径缠绕管:中国,200820051078.6[P].2009-07-29.
[22]郑能欢.增强热塑复合结构壁管管材、带材及其成套生产装置:中国,201110243110[P].2011-08-23.
[23]杭州联通管业有限公司.大直径增强复合型聚乙烯缠绕结构壁管材及其制备工艺:中国,201310144465.X[P].2013-12-04.
[24]天津金仕鹏达科技有限公司.大直径双面聚乙烯增强缠绕管:中国,201420101987.1[P].2014-07-16.
[25]江西金龙管业有限公司.一种中空壁缠绕管材:中国,201520111664.5[P].2015-09-09.
[26]陈仪清.大直径缠绕管及其缠绕方法:中国,201410831692.4[P].2015-04-22.
[27]谢志树.注塑型塑料双壁波纹管及其制造方法:中国,200910305751.3[P].2010-04-07.
[28]Pipelife Nederland Bv.Method and apparatus form anufacturingapipe from pipesegments:US,20070906159[P].2010-06-22.
[29]李文贤.大直径组装式塑料管材:中国,200420052384.3[P].2005-07-13.
[30]李涤尘,田小永,王永信,等.增材制造技术的发展[J].电加工与模具,2012(Z):20-22.
[31]卢秉恒,李涤尘.增材制造(3D打印)技术发展[J].机械制造与自动化,2013,42(4):1-4.