开关磁阻电动压砖机的系统能耗仿真
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摘要
以开关磁阻压砖机的系统能耗为研究目标,研究开关磁阻压砖机的整体结构及打击方式,利用开关磁阻电机直接转矩控制驱动压砖机。分析打击过程能量分配及去向,提出能耗计算公式,分析打击过程五个阶段,提供加速度公式。结合MATLAB/Simulink软件,建立开关磁阻压砖机能耗仿真模型,仿真模拟电能耗电量和打击过程能耗波形。将仿真结果与数字功率计采集数据作比较,结果显示仿真效果明显。能耗仿真模型能有效实现开关磁阻压砖机打击能耗仿真控制,实现能源智能化管理。
Taking the system energy consumption of switched reluctance brick press as the research object,the overall structure and striking mode of switched reluctance brick press were studied by utilizing direct torque control of switched reluctance motor to drive the brick press. The energy distribution and direction of the strike process were analyzed. The energy consumption calculation formula was put forward. Five stages of the strike process were analyzed,and the acceleration formula was provided. Combining with MATLAB/Simulink software,the energy simulation model of switched reluctance tiles was established to simulate the power consumption and the energy consumption waveform of striking process. The simulation results were compared with the data collected by digital power meter. The results show that the simulation effect is obvious. The simulation model of energy consumption can effectively realize the simulation control of switched reluctance brick press' s strike energy consumption and realize intelligent energy management.
Taking the system energy consumption of switched reluctance brick press as the research object,the overall structure and striking mode of switched reluctance brick press were studied by utilizing direct torque control of switched reluctance motor to drive the brick press. The energy distribution and direction of the strike process were analyzed. The energy consumption calculation formula was put forward. Five stages of the strike process were analyzed,and the acceleration formula was provided. Combining with MATLAB/Simulink software,the energy simulation model of switched reluctance tiles was established to simulate the power consumption and the energy consumption waveform of striking process. The simulation results were compared with the data collected by digital power meter. The results show that the simulation effect is obvious. The simulation model of energy consumption can effectively realize the simulation control of switched reluctance brick press' s strike energy consumption and realize intelligent energy management.
引文
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10赵婷婷,王浩.伺服螺旋压力机运行控制模式及仿真系统研究[J].现代制造工程,2014(2):55-59Zhao Tingting,Wang Hao.Research on operation control mode and simulation system of servo screw press[J].Modern Manufacturing Engineering,2014(2):55-59
11李礼夫,董万里.基于行驶工况的纯电动汽车能量消耗的实验研究[J].科学技术与工程,2018,18(4):164-168Li Lifu,Dong Wanli.Experimental study on energy consumption of pure electric vehicle based on driving condition[J].Science Technology and Engineering,2018,18(4):164-168
2李荣珍.1 000 t摩擦压砖机改造[J].机械工程师,2016(8):164-166Li Rongzhen.Reconstruction of 1 000 t friction brick press[J].Mechanical Engineer,2016(8):164-166
3赵婷婷,贾明全,王浩.数控伺服螺旋压砖机驱动系统设计[J].机械设计与制造,2010(2):178-180Zhao Tingting,Jia Mingquan,Wang Hao.Design of drive system for CNC servo screw Press[J].Mechanical Design&Manufacturing,2010(2):178-180
4 Lee W,Kim S H,Park J,et al.Simulation-based machining condition optimization for machine tool energy consumption reduction[J].Journal of Cleaner Production,2017,150:352-360
5刁洁,董建虎,李强,等.螺旋压力机打击能量及打击力测试方法探讨[J].重型机械,2003(5):28-31Diao Jie,Dong Jianhu,Li Qiang,et al.Discussion on test method of strike energy and strike force of screw press[J].Heavy Machinery,2003(5):28-31
6赵婷婷,贾明全,王浩.开关磁阻电机驱动螺旋压力机能量系统设计[J].锻压技术,2009,34(3):110-112Zhao Tingting,Jia Mingquan,Wang Hao.Energy system design of screw reactor driven by switched reluctance motor[J].Forging&Stamping Technology,2009,34(3):110-112
7郑磊,吴晓东,岑学齐,等.不同配合方式螺杆泵的工作特性探讨[J].科学技术与工程,2018,18(11):67-73Zheng Lei,Wu Xiaodong,Cen Xueqi,et al.Discussion on the working characteristics of screw pumps with different coordination modes[J].Science Technology and Engineering,2018,18(11):67-73
8张瑞,赵婷婷,罗功波.伺服直驱型电动螺旋压力机的综合刚度分析[J].现代制造工程,2017(2):142-148Zhang Rui,Zhao Tingting,Luo Gongbo.Comprehensive stiffness analysis of servo direct drive electric screw press[J].Modern Manufacturing Engineering,2017(2):142-148
9 Caiza L,Rosich-Oliva A,Ocampo-Martínez C,et al.Reducing energy consumption in an industrial process by using model predictive control[C]//2017 IEEE International Autumn Meeting on Power Electronics and Computing(ROPEC).Ixtapa,Mexico:IEEE,2017:1-6
10赵婷婷,王浩.伺服螺旋压力机运行控制模式及仿真系统研究[J].现代制造工程,2014(2):55-59Zhao Tingting,Wang Hao.Research on operation control mode and simulation system of servo screw press[J].Modern Manufacturing Engineering,2014(2):55-59
11李礼夫,董万里.基于行驶工况的纯电动汽车能量消耗的实验研究[J].科学技术与工程,2018,18(4):164-168Li Lifu,Dong Wanli.Experimental study on energy consumption of pure electric vehicle based on driving condition[J].Science Technology and Engineering,2018,18(4):164-168