深水钻井隔水管系统关键技术研究与发展建议
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摘要
针对深水钻井隔水管系统特点,分析了隔水管接头设计、隔水管材料、隔水管焊接、挠性接头挠性元件制造、隔水管试验和隔水管系统管理等关键技术,重点阐述了国内在隔水管关键技术研究方面取得的进展和突破,包括具有自主知识产权的隔水管接头快速连接技术、深水隔水管法兰接头用材料X80J、隔水管用X80级埋弧焊直缝钢管、高承载耐疲劳挠性元件制造、大直径厚壁管体全熔透焊接、隔水管载荷装置开发、隔水管系统管理等,对相应关键技术进行总结,并从加快隔水管系统自主配套出发,提出了若干建议。
According to the characteristics of deepwater drilling riser system,the key techniques of the riser joint design,riser material,riser welding,manufacturing of flexible element of flex joint,riser test and riser system management are analyzed. Advances and breakthroughs in the researches of riser key technologies in China are introduced,including riser joint quick-connect technology with independent intellectual property rights,X80J material for deep-water riser flange joint,submerged arc welding straight-seam X80 steel pipe for riser,high load-bearing fatigue resistance flexible element manufacturing,large diameter thick-walled pipe body full-penetration welding,development of riser load device,and management of riser system. Summarization and outlook of key technologies are discussed. Several suggestions are proposed on accelerating the independent development of support technologies of riser system.
According to the characteristics of deepwater drilling riser system,the key techniques of the riser joint design,riser material,riser welding,manufacturing of flexible element of flex joint,riser test and riser system management are analyzed. Advances and breakthroughs in the researches of riser key technologies in China are introduced,including riser joint quick-connect technology with independent intellectual property rights,X80J material for deep-water riser flange joint,submerged arc welding straight-seam X80 steel pipe for riser,high load-bearing fatigue resistance flexible element manufacturing,large diameter thick-walled pipe body full-penetration welding,development of riser load device,and management of riser system. Summarization and outlook of key technologies are discussed. Several suggestions are proposed on accelerating the independent development of support technologies of riser system.
引文
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[14]刘秀全,李家仪,任克忍,等.基于反冲响应的深水钻井隔水管张紧力计算方法[J].石油钻探技术,2016,44(4):47-51.LIU X Q,LI J Y,REN K R,et al.A calculation method for the top tension of deepwater drilling risers based on recoil response[J].Petroleum Drilling Techniques,2016,44(4):47-51.
[15]刘雅馨,钱基,熊利平,等.我国深水油气开发所面临的机遇与挑战[J].资源与产业,2013,15(3):24-28.LIU Y X,QIAN J,XIONG L P,et al.Challenges and opportunities in china’s deep-water oil-gas development[J].Resources&Industries,2013,15(3):24-28.
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[17]HOWELLS D H.Deepwater drilling riser integrity management guidelines[R].Houston:2H Offshore Inc,2000.
[18]THETHI R,HOWELLS H,NATARAJAN S,et al.A fatigue monitoring strategy and implementation on a deepwater top tensioned riser[R].OTC 17248,2005.
[19]LI B,WANG H,SHEN X,et al.Deep-water riser fatigue monitoring systems based on acoustic telemetry[J].Journal of Ocean University of China,2014,13(6):951-956.
[20]周俊昌,刘秀全.深水钻井隔水管完整性管理研究进展[J].石油钻采工艺,2015,37(1):19-24.ZHOU J C,LIU X Q.Progress research on integrity management of deepwater drilling riser[J].Oil Drilling&Production Technology,2015,37(1):19-24.
[2]闫永宏,王定亚,邓平,等.钻井隔水管接头技术现状与发展建议[J].石油机械,2008,36(9):159-162.YAN Y H,WANG D Y,DENG P,et al.Technical status and development proposals of drilling riser joints[J].China Petroleum Machinery,2008,36(9):159-162.
[3]畅元江,陈彬,陈国明,等.新型深水钻井隔水管技术进展及在我国南海应用的建议[J].中国海上油气,2009,21(6):407-412.CHANG Y J,CHEN B,CHEN G M,et al.The progress of new deepwater drilling riser technology and proposal of its application in South China Sea[J].China Offshore Oil and Gas,2009,21(6):407-412.
[4]王进全,王定亚.国外海洋钻井隔水管与国产化研究建议[J].石油机械,2009,37(9):147-150.WANG J Q,WANG D Y.Marine drilling risers of foreign countries and localization research suggestions[J].China Petroleum Machinery,2009,37(9):147-150.
[5]畅元江,陈国明,王荣耀.深水钻井隔水管快速接头数字样机开发[J].中国造船,2010,51(增刊2):241-245.CHANG Y J,CHEN G M,WANG R Y.Digital prototyping of rapid connectors for deepwater drilling riser[J].Shipbuilding of China,2010,51(S2):241-245.
[6]陈才虎,王耀锋,杨红刚.深水钻井隔水管快速连接技术研究[J].石油机械,2011,39(10):19-22.CHEN C H,WANG Y F,YANG H G.Research on the quick connection technology of the deepwater drilling riser[J].China Petroleum Machinery,2011,39(10):19-22.
[7]CHEN C H,REN K R,WANG J G.et al.Rotary lock block type drilling riser connector:US9222315B2[P].2012-08-23.
[8]American Petroleum Institute.Specification for line pipe:AP I SP EC 5 L[S].Washington D.C:API,2012:13-48.
[9]孙博,李唐都,李月新,等.海洋钻井隔水管环焊焊接工艺的研究[J].焊管,2017,40(2):52-54.SUN B,LI T D,LI Y X,et al.Circumferential welding process research of the marine drilling riser pipeline[J].Welded Pipe and Tube,2017,40(2):52-54.
[10]牛爱军,户志国,牛辉,等.高尺寸精度深水钻井隔水管用直缝埋弧焊管性能研究[J].焊管,2017,40(7):1-5.NIU A J,HU Z G,NIU H,et al.Performance research on longitudinal submerged arc welded pipe with high dimensional accuracy used for deepwater drilling riser[J].Welded Pipe and Tube,2017,40(7):1-5.
[11]刘红芳,王耀锋,华小涛.海洋钻井隔水管系统用挠性装置技术研究及发展趋势[J].石油矿场机械,2015,44(3):19-23.LIU H F,WANG Y F,HUA X T.Research on technology and development trends for marine drilling riser flexj oint[J].Oil Field Equipment,2015,44(3):19-23.
[12]雷广进,左其川,黄萍,等.隔水管挠性接头试验装置设计[J].石油矿场机械,2017,46(3):46-50.LEI G J,ZUO Q C,HUANG P,et al.Design of test device for riser flex joint[J].Oil Field Equipment,2017,46(3):46-50.
[13]赵焕宝.深水钻井隔水管疲劳试验和分析[J].石油机械,2011,39(10):20-21.ZHAO H B.Fatigue test and analysis of deepwater drilling riser[J].China Petroleum Machinery,2011,39(10):20-21.
[14]刘秀全,李家仪,任克忍,等.基于反冲响应的深水钻井隔水管张紧力计算方法[J].石油钻探技术,2016,44(4):47-51.LIU X Q,LI J Y,REN K R,et al.A calculation method for the top tension of deepwater drilling risers based on recoil response[J].Petroleum Drilling Techniques,2016,44(4):47-51.
[15]刘雅馨,钱基,熊利平,等.我国深水油气开发所面临的机遇与挑战[J].资源与产业,2013,15(3):24-28.LIU Y X,QIAN J,XIONG L P,et al.Challenges and opportunities in china’s deep-water oil-gas development[J].Resources&Industries,2013,15(3):24-28.
[16]Det Norske Veritas.Riser integrity management:DNV-RP-F206[S].Norway:Det Norske Veritas,2008.
[17]HOWELLS D H.Deepwater drilling riser integrity management guidelines[R].Houston:2H Offshore Inc,2000.
[18]THETHI R,HOWELLS H,NATARAJAN S,et al.A fatigue monitoring strategy and implementation on a deepwater top tensioned riser[R].OTC 17248,2005.
[19]LI B,WANG H,SHEN X,et al.Deep-water riser fatigue monitoring systems based on acoustic telemetry[J].Journal of Ocean University of China,2014,13(6):951-956.
[20]周俊昌,刘秀全.深水钻井隔水管完整性管理研究进展[J].石油钻采工艺,2015,37(1):19-24.ZHOU J C,LIU X Q.Progress research on integrity management of deepwater drilling riser[J].Oil Drilling&Production Technology,2015,37(1):19-24.