多段滚筒式白肋烟烘焙设备的研发与应用
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摘要
白肋烟对混合型卷烟的品质风格特征起着决定性作用,对其加工处理的工艺也是保证混合型卷烟品质生产环节的重要因素之一。针对传统白肋烟烘焙处理工艺设备的不足,研制了基于滚筒穿流、两段薄板烘焙和静态冷却的三段滚筒式白肋烟烘焙处理设备,应用效果表明,研制的三段滚筒式白肋烟烘焙机完全可以替代传统隧道式烘焙设备加工方法,通过气流温湿度与滚筒薄板加热、薄板翻料共同作用的多段滚筒式白肋烟烟叶烘焙处理,能够为白肋烟烟叶内部的理化反应促进提供充分的反应条件,白肋烟烘焙处理的综合效果较佳,感官品质改善明显,白肋烟特征香气细腻,杂气刺激性的去除效果好。
As burley tobacco plays a decisive role in the quality and characteristics of blended cigarettes,its processing technology remains as one of the key factors in the production of blended cigarette. Under proper treatments and a comprehensive set of conditions involving baking temperature,humidity,time and ventilation,complicated chemical reactions,like Maillard reaction,take place into a sufficient state to remove the impurities and sharp odors. As an effective result,the inherent aroma of burley tobacco reveals. Our newly developed baking apparatus for burley tobacco, combining the processes of roller through-air flow and two-sections thin plate baking and static cooling,guarantees more sufficient physical and chemical reactions,including the Maillard reaction.
As burley tobacco plays a decisive role in the quality and characteristics of blended cigarettes,its processing technology remains as one of the key factors in the production of blended cigarette. Under proper treatments and a comprehensive set of conditions involving baking temperature,humidity,time and ventilation,complicated chemical reactions,like Maillard reaction,take place into a sufficient state to remove the impurities and sharp odors. As an effective result,the inherent aroma of burley tobacco reveals. Our newly developed baking apparatus for burley tobacco, combining the processes of roller through-air flow and two-sections thin plate baking and static cooling,guarantees more sufficient physical and chemical reactions,including the Maillard reaction.
引文
[1]曾强,王道宽,黄胜翰,等.滚筒式烘焙设备在白肋烟烘焙中的应用[J].干燥技术与设备,2010(3):117-122.
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[8]陈建文,李垒,宋锦春,等.CNC机床伺服系统中模糊自整定PID控制研究[J].机械设计与制造,2012(5):19-21.
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[10]胡建军,王戍华,马明,等.白肋烟处理工艺的理论和技术探讨[J].烟草科技,2000(9):12-14.
[11]陈建军.白肋烟烘焙关键工艺参数设置与加工质量[J].烟草科技,2007(6):12-15,20.
[12]刘立全,王月霞.梅拉德反应在烟草增香中的应用研究进展[J].烟草科技,1994(6):21-24.
[13]张尚明,陈闯,许宗保,等.白肋烟分组加工工艺过程研究[G]//中国烟草学会工业专业委员会烟草工艺学术研讨会论文集.北京:中国烟草学会工业专业委员会,2010.
[2]Ascione S,Ruggiero C,Napolitano A.Effects of water volume and nitrogen fertilization on yield and quality Traits of air-cured burley tobacco(Nicotianatabacum L).[J].Beitr覿ge Zur Tabakforschung,2014,24(4):194-206.
[3]刘彦奇.浅谈白肋烟烤机THT的PID控制方法及运行原理[J].科技与企业,2014(2):292.
[4]安毅,徐丽霞,杨靖,等.烘焙条件对白肋烟重要致香成分的影响[J].烟草科技,2012(10):56-60.
[5]堵劲松,王宏生,王兵,等.温湿度对白肋烟处理质量的影响[J].中国烟草学报,2001(9):1-5.
[6]Tomov A,Tinchev T.Effect of technological processing on properties of Burley tobacco[J].Bulgarski Tiutiun,1986(4):157-162.
[7]何荣誉.基于模糊PID的电热炉温度智能控制系统[D].长沙:湖南大学,2014.
[8]陈建文,李垒,宋锦春,等.CNC机床伺服系统中模糊自整定PID控制研究[J].机械设计与制造,2012(5):19-21.
[9]尹霞,黎亚元,万志伟.数控伺服系统模糊PID控制仿真研究[J].装备制造技术,2008(10):103-104.
[10]胡建军,王戍华,马明,等.白肋烟处理工艺的理论和技术探讨[J].烟草科技,2000(9):12-14.
[11]陈建军.白肋烟烘焙关键工艺参数设置与加工质量[J].烟草科技,2007(6):12-15,20.
[12]刘立全,王月霞.梅拉德反应在烟草增香中的应用研究进展[J].烟草科技,1994(6):21-24.
[13]张尚明,陈闯,许宗保,等.白肋烟分组加工工艺过程研究[G]//中国烟草学会工业专业委员会烟草工艺学术研讨会论文集.北京:中国烟草学会工业专业委员会,2010.