瓦楞纸板横切机速度控制系统设计
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摘要
目的提高瓦楞纸板横切机速度跟踪精度,减小其剪切误差。方法基于模糊控制设计一个速度控制系统。介绍横切机的工作原理。针对其速度跟踪控制,阐述具体的控制算法。基于模糊控制设计一种速度跟踪控制器,以解决其非线性、数学模型不精确等问题,主要包括模糊化、隶属度函数、模糊规则等。以DSP为核心,搭建实验平台。同时详细阐述硬件电路结构,包括IPM模块、驱动隔离电路、速度和位置检测电路等。结果实验结果表明,即使存在干扰,控制系统仍可以在很短的时间内完成速度响应。同步区速度偏差较小、跟踪精度高。结论所述控制系统能够提高剪切效率、降低剪切误差,满足横切机的设计要求。
To improve the speed tracking precision of corrugated cardboard crosscut machines and reduce its shearing error. A speed control system was designed based on the fuzzy control. The working principle of cross-cutting machine was introduced. Aimed at the speed tracking control, a control algorithm was expounded. A speed tracking controller was designed based on fuzzy control to solve problems such as nonlinearity, inaccurate mathematical model, mainly including fuzzification, membership functions and fuzzy rules. The experimental platform was set up with DSP as the core. The hardware circuit structure was also expounded, including IPM module, driving isolating circuit, speed and position detection circuit, etc. The control system still could obtain speed response in a short time even if interference existed. It also had small synchronous speed deviation and high tracking accuracy. The control system described can improve the shearing efficiency and reduce the shearing error. It meets the design requirements of cross-cutting machine.
To improve the speed tracking precision of corrugated cardboard crosscut machines and reduce its shearing error. A speed control system was designed based on the fuzzy control. The working principle of cross-cutting machine was introduced. Aimed at the speed tracking control, a control algorithm was expounded. A speed tracking controller was designed based on fuzzy control to solve problems such as nonlinearity, inaccurate mathematical model, mainly including fuzzification, membership functions and fuzzy rules. The experimental platform was set up with DSP as the core. The hardware circuit structure was also expounded, including IPM module, driving isolating circuit, speed and position detection circuit, etc. The control system still could obtain speed response in a short time even if interference existed. It also had small synchronous speed deviation and high tracking accuracy. The control system described can improve the shearing efficiency and reduce the shearing error. It meets the design requirements of cross-cutting machine.
引文
[1]蔡锦达,刘劲阳,杨宝山.基于自适应模糊PID飞剪冲切机控制研究[J].控制工程,2016,23(5):695—697.CAI Jin-da,LIU Jin-yang,YANG Bao-shan.Flying Shear Punching Machine Based on Adaptive Fuzzy PID Control Algorithm[J].Control Engineering of China,2016,23(5):695—697.
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[12]杨原清,刘卫东,李乐.基于自适应模糊PID算法的切纸机伺服控制器设计[J].微特电机,2010(3):55—58YANG Yuan-qing,LIU Wei-dong,LI Le.Design of Guillotine Servo Controller Based on Fuzzy PID Algorithm[J].Small&Special Electrical Machines,2010(3):55—58.
[13]王建华,詹国兵.造纸机多电机同步速度链控制系统研究[J].机械工程与自动化,2015(4):148—149.WANG Jian-hua,ZHAN Guo-bing.Research on Multi-motor Synchronous Speed Chain Control System of Paper Machine[J].Mechanical Engineering and Automation,2015(4):148—149.
[14]崔皆凡,刘艳,闫红,等.基于模糊控制的多电机神经元PID同步控制[J].组合机床与自动化加工技术,2013,2(2):81—83.CUI Jie-fan,LIU Yan,YAN Hong,et al.Multi-motor Neuron PID Synchronous Control Based on Fuzzy Control[J].Modular Machine Tool&Automatic Manufacturing Technique,2013,2(2):81—83.
[15]蔡锦达,齐建虹.基于ARM9的自适应模糊PID定长切割控制系统[J].控制工程,2014,21(3):315—320.CAI Jin-da,QI Jian-hong.Adaptive Fuzzy PID Algorithm Fixed-length Cutting Control System Based on ARM9[J].Control Engineering of China,2014,21(3):315—320.
[16]余发山,张伟,刘艳昌.基于模糊控制的瓦楞纸板横切机速度跟随控制[J].电气传动,2008,38(9):75—77.YU Fa-shan,ZHANG Wei,LIU Yan-chang.Speed Following Control of Corrugated Cardboard Crosscut Machine Based on Fuzzy Controller[J].Electric Drive,2008,38(9):75—77.
[2]WU H Z,LUO N H,WANG C Y.Study on Control Strategy of the Rotary Synchronous Fixed-length Cutting system[J].Journal of Vibroengineering,2013(6):713—725.
[3]郭建峰,王满利,王成硕.基于TRIO运动控制器的瓦楞纸板横切机控制系统设计[J].自动化技术与应用,2010,29(8):5—7.GUO Jian-feng,WANG Man-li,WANG Cheng-shuo.The Design of Corrugated Cardboard Crosscut Machine Control System on Basis of TRIO Motion Controller[J].Techniques of Automation&Application,2010,29(8):5—7.
[4]余发山,郑俊锋,张伟.瓦楞纸板横切机飞剪控制算法设计与仿真[J].电气技术,2009,30(5):41—43.YU Fa-shan,ZHENG Jun-feng,ZHANG Wei.The Design and Simulation of Control Algorithm for Corrugated Cardboard Crosscut Machine Fly Shear[J].Electrical Engineering,2009,30(5):41—43.
[5]张宇华,姜建国,余发山.基于双PWM的瓦楞纸板横切机控制系统设计[J].微电机,2010,43(8):87—89.ZHANG Yu-hua,JIANG Jian-guo,YU Fa-shan.Design of the Corrugated Cardboard Crosscut Machine's Controlled System Based on Dual-PWM[J].Micromotors,2010,43(8):87—89.
[6]余永维,杜柳青,冯文杰.瓦楞纸自动横切机控制系统设计[J].包装工程,2010,31(1):93—95.YU Yong-wei,DU Liu-qing,FENG Wen-jie.Control System Design for the Corrugated Board Automatic Cross-cutting Machine[J].Packaging Engineering,2010,31(1):93—95.
[7]康启来.瓦楞纸箱及其纸板的检测和质量控制[J].中国包装,2012,32(10):38—41.KANG Qi-lai.Testing and Quality Control of Corrugated Boxes and Cardboard[J].China Packing,2012,32(10):38—41.
[8]YE Jian-mei,LIU Bin.Corrugated Single Plane Pressure Control System Based on S7-300[J].Advances in Engineering Design and Optimization III,2012,201:392—395.
[9]叶建美,谢子青.基于S7-300的瓦楞纸温控系统设计[J].包装工程,2010,31(11):96—98.YE Jian-mei,XIE Zi-qing.Design of Thermal Control System for Corrugated Paper Based on S7-300[J].Packaging Engineering,2010,31(11):96—98.
[10]余发山,杨晓邦,张伟.基于模糊PID控制的瓦楞纸板横切机速度跟随控制器设计[J].河南理工大学学报(自然科学版),2009,28(3):316—320.YU Fa-shan,YANG Xiao-bang,ZHANG Wei.Design on Speed to Follow Controller of Cross-cutting Machine Based on Fuzzy PID Control[J].Journal of Heinan Polytechnic University(Natural Science),2009,28(3):316—320.
[11]巩桂芬,贾丽平.关于瓦楞纸板质量控制的研究[J].包装工程,2011,32(10):126—128.GONG Gui-fen,JIA Li-ping.Study of Corrugated Board Quality Control[J].Packaging Engineering,2011,32(10):126—128.
[12]杨原清,刘卫东,李乐.基于自适应模糊PID算法的切纸机伺服控制器设计[J].微特电机,2010(3):55—58YANG Yuan-qing,LIU Wei-dong,LI Le.Design of Guillotine Servo Controller Based on Fuzzy PID Algorithm[J].Small&Special Electrical Machines,2010(3):55—58.
[13]王建华,詹国兵.造纸机多电机同步速度链控制系统研究[J].机械工程与自动化,2015(4):148—149.WANG Jian-hua,ZHAN Guo-bing.Research on Multi-motor Synchronous Speed Chain Control System of Paper Machine[J].Mechanical Engineering and Automation,2015(4):148—149.
[14]崔皆凡,刘艳,闫红,等.基于模糊控制的多电机神经元PID同步控制[J].组合机床与自动化加工技术,2013,2(2):81—83.CUI Jie-fan,LIU Yan,YAN Hong,et al.Multi-motor Neuron PID Synchronous Control Based on Fuzzy Control[J].Modular Machine Tool&Automatic Manufacturing Technique,2013,2(2):81—83.
[15]蔡锦达,齐建虹.基于ARM9的自适应模糊PID定长切割控制系统[J].控制工程,2014,21(3):315—320.CAI Jin-da,QI Jian-hong.Adaptive Fuzzy PID Algorithm Fixed-length Cutting Control System Based on ARM9[J].Control Engineering of China,2014,21(3):315—320.
[16]余发山,张伟,刘艳昌.基于模糊控制的瓦楞纸板横切机速度跟随控制[J].电气传动,2008,38(9):75—77.YU Fa-shan,ZHANG Wei,LIU Yan-chang.Speed Following Control of Corrugated Cardboard Crosscut Machine Based on Fuzzy Controller[J].Electric Drive,2008,38(9):75—77.