粗波分复用器金属基座的加工工艺研究
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摘要
针对粗波分复用器金属基座加工尺寸精度超差、生产效率低的问题,提出优化夹具及加工方式的措施。实践证明,此方案使加工效率提高约28%,合格率由60%提高到98%。通过优化加工工艺来提高加工效率和产品合格率的方法,对微小型零件加工具有一定的实践指导意义。
Aiming at the problem of poor precision and low production efficiency in the processing of the metal base for coarse wavelength division multiplexer,through the technical analysis of the base,the optimization measures of fixture change and processing mode were put forward. It has been proved by practice that the processing efficiency is improved by about 28%,and the qualified rate is increased from 60% to 98%. The new processing technology improves the processing efficiency and the qualified rate of the products,and has a certain practical guiding significance for the processing of micro-small parts.
Aiming at the problem of poor precision and low production efficiency in the processing of the metal base for coarse wavelength division multiplexer,through the technical analysis of the base,the optimization measures of fixture change and processing mode were put forward. It has been proved by practice that the processing efficiency is improved by about 28%,and the qualified rate is increased from 60% to 98%. The new processing technology improves the processing efficiency and the qualified rate of the products,and has a certain practical guiding significance for the processing of micro-small parts.
引文
[1] 赵如福.金属机械加工工艺人员手册[M].上海:上海科学技术出版社,2000.
[2] 王光斗,王春福.机床夹具设计手册[M].3版.上海:上海科学技术出版社,2001.
[3] 郭秀华,陈祥林.基于高速铣削的铝合金6061表面粗糙度试验研究[J].机床与液压,2011,39(6):38-39.GUO X H,CHEN X L.Experimental Research on Surface Roughness of Aluminum Alloy 6061 Based on High-speed Milling[J].Machine Tool & Hydraulics,2011,39(6):38-39.
[4] 刘克非,张之敬,周敏,等.复杂微小型工件的完整加工工艺分析[J].制造技术与机床,2007(7):121-123.LIU K F,ZHANG Z J,ZHOU M,et al.Analysis on Complete Machining Process for Complex Micro-parts[J].Manufacturing Technology & Machine Tool,2007(7):121-123.
[5] 陈祥林,郭秀华,张红兵,等.压力传感器的加工工艺研究[J].机床与液压,2015,43(14):58-60.CHEN X L,GUO X H,ZHANG H B,et al.Study on Processing Technology of Pressure Sensor[J].Machine Tool & Hydraulics,2015,43(14):58-60.
[6] 陈祥林,郭秀华.减速机端盖的加工工艺研究[J].制造技术与机床,2014(7):131-134.CHEN X L,GUO X H.Research on Process Processing Technology of Reducer Cover[J].Manufacturing Technology & Machine Tool,2014(7):131-134.
[2] 王光斗,王春福.机床夹具设计手册[M].3版.上海:上海科学技术出版社,2001.
[3] 郭秀华,陈祥林.基于高速铣削的铝合金6061表面粗糙度试验研究[J].机床与液压,2011,39(6):38-39.GUO X H,CHEN X L.Experimental Research on Surface Roughness of Aluminum Alloy 6061 Based on High-speed Milling[J].Machine Tool & Hydraulics,2011,39(6):38-39.
[4] 刘克非,张之敬,周敏,等.复杂微小型工件的完整加工工艺分析[J].制造技术与机床,2007(7):121-123.LIU K F,ZHANG Z J,ZHOU M,et al.Analysis on Complete Machining Process for Complex Micro-parts[J].Manufacturing Technology & Machine Tool,2007(7):121-123.
[5] 陈祥林,郭秀华,张红兵,等.压力传感器的加工工艺研究[J].机床与液压,2015,43(14):58-60.CHEN X L,GUO X H,ZHANG H B,et al.Study on Processing Technology of Pressure Sensor[J].Machine Tool & Hydraulics,2015,43(14):58-60.
[6] 陈祥林,郭秀华.减速机端盖的加工工艺研究[J].制造技术与机床,2014(7):131-134.CHEN X L,GUO X H.Research on Process Processing Technology of Reducer Cover[J].Manufacturing Technology & Machine Tool,2014(7):131-134.