链盘式饲料输送机结构优化及性能分析
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摘要
本文提出了一种链盘式饲料输送机,各链环相扣链接组成链条替代传统钢索,解决索盘极易破损滑脱的问题,各链环上焊接1根垂直钢杆,再注塑刮盘组成链盘,抗拉能力提升了95.1%,输送机的设计长度由此可提升至400 m。此外优化设计转角器轮毂结构,有效排出了转轮容纳腔积压饲料,将残留饲料填充率由79.2%下降至28%,解决了大量饲料残留发霉的问题。该输送机广泛应用于畜禽饲喂过程,提高了饲喂自动化、智能化水平。
A chain-disc structure is proposed in this paper, the traditional steel cable is replaced by chain to solve the problem that scraper is easy to fall off the cable. A vertical steel rod is welded on the chain ring, and then the scraper is injected to form the chain-disc, so that the tension resistance between chain and scraper was improved by 95.1% and The design length of the conveyor can be extended to 400 m. In addition, the hub of the rotator is optimized to excrete the feed which is overstocked in the center of the hub, so that the filling rate of residual feed in the hub was reduced from 79.2% to 28%, and the feed won't get mildewed. The conveyor is widely used in the feeding process of livestock and poultry, and improves the level of feeding automation and intelligence.
A chain-disc structure is proposed in this paper, the traditional steel cable is replaced by chain to solve the problem that scraper is easy to fall off the cable. A vertical steel rod is welded on the chain ring, and then the scraper is injected to form the chain-disc, so that the tension resistance between chain and scraper was improved by 95.1% and The design length of the conveyor can be extended to 400 m. In addition, the hub of the rotator is optimized to excrete the feed which is overstocked in the center of the hub, so that the filling rate of residual feed in the hub was reduced from 79.2% to 28%, and the feed won't get mildewed. The conveyor is widely used in the feeding process of livestock and poultry, and improves the level of feeding automation and intelligence.
引文
[1]甘玲,黄瑞森,罗乔军.母猪精准饲喂器机械结构及控制系统的设计[J].中国农机化学报,2018,39(04):41-43,99.
[2]黄瑞森,陈君梅,陈永志,等.一种智能喂料器的设计及其控制方法[J].现代农业装备,2015(04):45-49.
[3]麦永强.智能猪用干湿料饲喂器的研制[J].现代农业装备,2014(04):33-36.
[4]邹平.可追溯智能养猪管理系统的设计研究[J].现代农业装备,2014(03):49-53.
[5]麦永强.智能型种猪测定系统的软件设计[J].现代农业装备,2014(03):54-60.
[6]赵景华,秦田,李辉.基于PLC的妊娠母猪饲喂控制系统研究[J].中国农机化学报,2018,39(03):51-54.
[7]邹平.养猪场刮盘式全机械自动输送(饲料)设备的设计[J].猪业观察, 2014(06):84-88.
[8]赵明杰,肖士军.自动输送喂料系统在猪场中的应用[J].饲料与畜牧,2013(12):21-24.
[9]黄瑞森.一种索盘结构:201120533000X[P]. 2011-12-19.
[10]黄瑞森.一种索盘结构及其制造方法:2011104267338[P]. 2011-12-19.
[11]黄瑞森.一种链式刮盘及其制造方法及应用该链式刮盘的输送装置:201810407181.8[P]. 2018-04-17.
[12]赵明杰,吴德胜,李辉,等. SP60链盘式饲料输送机的设计[J].饲料工业,2014,35(11):6-9.(下转第75页)
[2]黄瑞森,陈君梅,陈永志,等.一种智能喂料器的设计及其控制方法[J].现代农业装备,2015(04):45-49.
[3]麦永强.智能猪用干湿料饲喂器的研制[J].现代农业装备,2014(04):33-36.
[4]邹平.可追溯智能养猪管理系统的设计研究[J].现代农业装备,2014(03):49-53.
[5]麦永强.智能型种猪测定系统的软件设计[J].现代农业装备,2014(03):54-60.
[6]赵景华,秦田,李辉.基于PLC的妊娠母猪饲喂控制系统研究[J].中国农机化学报,2018,39(03):51-54.
[7]邹平.养猪场刮盘式全机械自动输送(饲料)设备的设计[J].猪业观察, 2014(06):84-88.
[8]赵明杰,肖士军.自动输送喂料系统在猪场中的应用[J].饲料与畜牧,2013(12):21-24.
[9]黄瑞森.一种索盘结构:201120533000X[P]. 2011-12-19.
[10]黄瑞森.一种索盘结构及其制造方法:2011104267338[P]. 2011-12-19.
[11]黄瑞森.一种链式刮盘及其制造方法及应用该链式刮盘的输送装置:201810407181.8[P]. 2018-04-17.
[12]赵明杰,吴德胜,李辉,等. SP60链盘式饲料输送机的设计[J].饲料工业,2014,35(11):6-9.(下转第75页)