食品多层包装内包缺陷的问题分析及处理
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摘要
目的分析食品多层包装内包缺陷产生的原因,降低食品生产过程中内包装的缺陷率。方法以GDXII包装机为例,分析造成褶皱、破损、翘边、露底、划痕和拼接错误等6种典型内包铝箔纸缺陷的原因,分别对GDXII包装机的内包夹紧装置、压花装置、切割装置、加速装置及包装成型装置进行参数调整。结果调整优化后的GDXII包装机在生产时,机器运行稳定,单小时内包生产量由优化调整前的23 977提升至24 350,内包铝箔纸缺陷率由调整前的4.44%降低至1.92%。结论在实际生产中,同类食品包装生产企业可以根据该优化调整思路及方法,确定与之适应的包装机参数调整方案,以降低生产过程中内包缺陷损耗率,提升产品信誉度和企业经济效益。
The work aims to analyze the causes for the defects in the inner packaging of multi-layer food package to reduce the defect rate of the inner packaging in the food production process. Taking GDXII packaging machine as an example, the causes of six typical defects of inner packaging aluminum foil paper, such as wrinkles, breakage, warping,exposed bottom, scratches and stitching errors, were analyzed, and the parameters of inner packaging clamping device,embossing device, cutting device, acceleration device and packaging molding device of GDXII packaging machine were adjusted respectively. The adjusted and optimized GDXII packaging machine was running stably during production, with the production volume of the inner packaging increased to 24,350 from 23,977 before optimization and adjustment, and the defect rate of the inner packaging aluminum foil paper decreased to 1.92% from 4.44% before adjustment. In actual production, similar food package manufacturers can determine the appropriate parameter adjustment scheme of packaging machine according to the optimization and adjustment ideas and methods, so as to reduce the loss rate of inner packaging defects in the production process, and improve the credibility of products and the economic benefits of enterprises.
The work aims to analyze the causes for the defects in the inner packaging of multi-layer food package to reduce the defect rate of the inner packaging in the food production process. Taking GDXII packaging machine as an example, the causes of six typical defects of inner packaging aluminum foil paper, such as wrinkles, breakage, warping,exposed bottom, scratches and stitching errors, were analyzed, and the parameters of inner packaging clamping device,embossing device, cutting device, acceleration device and packaging molding device of GDXII packaging machine were adjusted respectively. The adjusted and optimized GDXII packaging machine was running stably during production, with the production volume of the inner packaging increased to 24,350 from 23,977 before optimization and adjustment, and the defect rate of the inner packaging aluminum foil paper decreased to 1.92% from 4.44% before adjustment. In actual production, similar food package manufacturers can determine the appropriate parameter adjustment scheme of packaging machine according to the optimization and adjustment ideas and methods, so as to reduce the loss rate of inner packaging defects in the production process, and improve the credibility of products and the economic benefits of enterprises.
引文
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[16]刘亦坚.GDX2卷烟包装机铝箔纸供给系统改进[J].设备管理与维修,2015(8):70.LIU Yi-jian.Improvement of GDX2 Cigarette Packaging Machine Lining Paper Supply System[J].Equipment Management and Maintenance,2015(8):70.
[17]骆志伟,郎小林.提高纸包装烫印适性的创新探索[J].印刷技术,2019(4):12-13.LUO Zhi-wei,LANG Xiao-lin.Innovative Exploration to Improve the Applicability of Paper Packaging Hot Stamping[J].Printing Technology,2019(4):12-13.
[2]付秋莹.智能包装技术在食品行业的应用概述[J].印刷杂志,2019(1):49-53.FU Qiu-ying.Overview of the Application of Intelligent Packaging Technology in Food Industry[J].Printing Journal,2019(1):49-53.
[3]张静.铝箔纸的质量问题分析[J].造纸科学与技术,2001(4):55-56.ZHANG Jing.Analysis of Quality Problems of Aluminum Foil Paper[J].Paper Science and Technology,2001(4):55-56.
[4]徐金霞.浅谈真空镀铝纸[J].广西轻工业,2007(4):5-6.XU Jin-xia.Discussion on Vacuum Aluminized Paper[J].Guangxi Light Industry,2007(4):5-6.
[5]楚高利,成刚虎.真空镀铝纸的制作及胶印工艺研究[J].包装工程,2007,28(5):179-181.CHU Gao-li,CHENG Gang-hu.Study on the Fabrication and Offset Printing Process of Vacuum Aluminized Paper[J].Packaging Engineering,2007,28(5):179-181.
[6]谭明杰,叶侠英.真空镀铝铝箔纸及其在烟包上的应用[J].印刷技术,2009(14):44-45.TAN Ming-jie,YE Xia-ying.Vacuum Aluminized Lining Paper and Its Application on Tobacco Pack[J].Printing Technology,2009(14):44-45.
[7]林其水.铝箔纸印后上光的质量控制问题[J].印刷质量与标准化,2007(10):49-52.LIN Qi-shui.Quality Control Problem of Glazing After Printing on Aluminum Foil[J].Printing Quality and Standardization,2007(10):49-52.
[8]郑凯泽,王福金,王焜,等.YB45卷烟小盒内衬铝箔包装质量缺陷分析与控制[J].设备管理与维修,2016(12):51-52.ZHENG Kai-ze,WANG Fu-jin,WANG Kun,et al.Analysis and Control of Quality Defects in YB45 Cigarette Boxlined Aluminum Foil Packaging[J].Equipment Management and Maintenance,2016(12):51-52.
[9]CUI Y,JIN J S,LUO S,et al.Automated Pattern Recognition and Defect Inspection System[C]//Fifth International Conference on Image&Graphics.IEEE Computer Society,2009.
[10]JAIN K R,PATEL L N,SHAH H B,et al.Evaluation of Nicotiana Tabacum(FCV)Quality Using Off-Line Machine Vision[J].Procedia Engineering,2012,38:2808-2815.
[11]贾真真,张涛,曹兴强,等.基于机器视觉的食品内包装缺陷检测装置设计与实现[J].食品与机械,2018,34(7):111-114.JIA Zhen-zhen,ZHANG Tao,CAO Xing-qiang,et al.Design and Implementation of Food Inner packaging Defect Detection Device Based on Machine Vision[J].Food and Machinery,2018,34(7):111-114.
[12]陈慧丽,李继伟.基于机器视觉的方便面包装品质检测系统设计[J].包装工程,2017,38(13):159-163.CHEN Hui-li,LI Ji-wei.Design of Instant Noodle Packaging Quality Inspection System Based on Machine Vision[J].Packaging Engineering,2017,38(13):159-163.
[13]冯玉.视觉检测系统在烟草包装机中的应用[J].包装工程,2015,36(1):121-124.FENG Yu.Application of Visual Inspection System in Tobacco Packaging Machine[J].Packaging Engineering,2015,36(1):121-124.
[14]高万珠.浅谈真空镀铝纸产生的经济效益[J].真空,2013,50(3):74-75.GAO Wan-zhu.Discussion on the Economic Benefits of Vacuum Aluminized Paper[J].Vacuum,2013,50(3):74-75.
[15]宗向东,付俊辉,焦翠萍,等.挂面纸包装机包装质量稳定性比较[J].食品与机械,2018,34(12):79-82.ZONG Xiang-dong,FU Jun-hui,JIAO Cui-ping,et al.Comparison of Packaging Quality Stability of Liner Paper Packaging Machine[J].Food and Machinery,2018,34(12):79-82.
[16]刘亦坚.GDX2卷烟包装机铝箔纸供给系统改进[J].设备管理与维修,2015(8):70.LIU Yi-jian.Improvement of GDX2 Cigarette Packaging Machine Lining Paper Supply System[J].Equipment Management and Maintenance,2015(8):70.
[17]骆志伟,郎小林.提高纸包装烫印适性的创新探索[J].印刷技术,2019(4):12-13.LUO Zhi-wei,LANG Xiao-lin.Innovative Exploration to Improve the Applicability of Paper Packaging Hot Stamping[J].Printing Technology,2019(4):12-13.