爆炸焊接动态参数的简易测量系统
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摘要
为获得爆炸焊接结合区的动态参数,使用PVDF压电薄膜和等离子探针设计一种简易的测量系统。以304不锈钢板和Q235钢板分别作为复板和基板进行爆炸焊接试验和动态参数测量试验,并对动态参数进行理论计算。结果表明,该测量系统能较为准确地获得炸药爆速、碰撞点移动速度、碰撞速度等动态参数,炸药爆速和碰撞点移动速度一致性良好。格尼公式所预测的碰撞速度较实验值明显偏大,而考虑加速历史所获得的碰撞速度与实验碰撞速度吻合良好。此外,金相分析结果表明焊接界面可实现没有缺陷的高质量波形结合,体现所选参数的合理性。
In order to obtain the dynamic parameters of explosive welding, a simple measurement system was designed by using PVDF piezoelectric film and plasma probe. Using 304 stainless steel and Q235 steel as flyer plate and base plate respectively, explosive welding and dynamic parameter measurement tests were carried out, and the dynamic parameters were calculated theoretically. The results show that the measurement system can get dynamic parameters such as detonation velocity, collision point velocity, impact velocity, et al. The detonation velocity and collision point velocity were consistent in this tests, and the impact velocity predicted by Gurney formulas was significantly larger than the measured one. However the impact velocity for considering acceleration was in good agree with the experimental results. In addition, metallographic analysis results show that excellent wave bonding interfaces were obtained without any defects, which indicated that the parameters were suitable for explosive welding.
In order to obtain the dynamic parameters of explosive welding, a simple measurement system was designed by using PVDF piezoelectric film and plasma probe. Using 304 stainless steel and Q235 steel as flyer plate and base plate respectively, explosive welding and dynamic parameter measurement tests were carried out, and the dynamic parameters were calculated theoretically. The results show that the measurement system can get dynamic parameters such as detonation velocity, collision point velocity, impact velocity, et al. The detonation velocity and collision point velocity were consistent in this tests, and the impact velocity predicted by Gurney formulas was significantly larger than the measured one. However the impact velocity for considering acceleration was in good agree with the experimental results. In addition, metallographic analysis results show that excellent wave bonding interfaces were obtained without any defects, which indicated that the parameters were suitable for explosive welding.
引文
[1]BORCHERS C,LENZ M,DEUTGES M,et al.Microstructure and mechanical properties of medium-carbon steel bonded on low-carbon steel by explosive welding[J].Materials&Design,2016,89(8):369-376.
[2]郑远谋.爆炸焊接和爆炸复合材料的原理及应用[M].长沙:中南大学出版社,2007:165-172.
[3]FINDIK F.Recent developments in explosive welding[J].Materials&Design,2011,32(3):1081-1093.
[4]黄风雷,段卫东,恽寿榕,等.爆炸驱动下飞板运动速度的实验研究[J].爆炸与冲击,2002,22(1):26-29.
[5]杨文彬.滑移爆轰下飞板飞行速度测量的实验方法[J].爆炸与冲击,1986(1):41-49.
[6]HELD M,裴大荣.爆炸焊接的理论及爆炸焊接参数的测量[J].稀有金属材料与工程,1982(3):80-88.
[7]ZUKAS J A,WALTERS W P.Explosive effects and applications[M].Heidelberg:Springer,1998:417-423.
[8]KOCH A,ARNOLD N,ESTERMANN M.A simple relation between the detonation velocity of an explosive and its gurneyenergy[J].Propellants Explosives Pyrotechnics,2002,27(6):365-368.
[9]WILLIAM J F.A lagrangian approach to modeling the acceleration of metal by explosives[C]//Southeastern Conference on Theoretical and Applied Mechanics,1994.
[10]AKBARIK M S A A,FARHADI S P.Experimental investigation of explosive welding of cp-titanium/AISI 304stainless steel[J].Materials&Design,2009,30(3):459-468.
[11]HOSEINI-ATHAR M M,TOLAMINEJAD B.Interface morphology and mechanical properties of Al-Cu-Al laminated composites abricated by explosive welding and subsequent rolling process[J].Metals&Materials International,2016,22(4):670-680.
[12]LI X,MA H,SHEN Z.Research on explosive welding of aluminum alloy to steel with dovetail grooves[J].Materials&Design,2015,87:815-824.
[13]ATHAR M M H,TOLAMINEJAD B.Weldability window and the effect of interface morphology on the properties of Al/Cu/Al laminated composites fabricated by explosive welding[J].Materials&Design,2015,86:516-525.
[14]BLAZYNSKI T Z.Explosive Welding,Forming and Compaction[M].New York:Elsevier,1983:225-226.
[15]XIA H B,WANG S G,BEN H F.Microstructure and mechanical properties of Ti/Al explosive cladding[J].Materials&Design,2014,56(4):1014-1019.
[16]BINA M H,DEHGHANI F,SALIMI M.Effect of heat treatment on bonding interface in explosive welded copper/stainless steel[J].Materials&Design,2013,45:504-509.
[17]ACCARER M,GüLEN?B,FINDIK F.Investigation of explosive welding parameters and their effects on microhardness and shear strength[J].Materials&Design,2003,24(8):659-664.
[18]HOKAMOTO K,FUJITA M,IZUMA T.New explosive welding technique to weld aluminum alloy and stainless steel plates using a stainless steel intermediate plate[J].Metallurgical&Materials Transactions A,1993(24A:10):2289-2297.
[2]郑远谋.爆炸焊接和爆炸复合材料的原理及应用[M].长沙:中南大学出版社,2007:165-172.
[3]FINDIK F.Recent developments in explosive welding[J].Materials&Design,2011,32(3):1081-1093.
[4]黄风雷,段卫东,恽寿榕,等.爆炸驱动下飞板运动速度的实验研究[J].爆炸与冲击,2002,22(1):26-29.
[5]杨文彬.滑移爆轰下飞板飞行速度测量的实验方法[J].爆炸与冲击,1986(1):41-49.
[6]HELD M,裴大荣.爆炸焊接的理论及爆炸焊接参数的测量[J].稀有金属材料与工程,1982(3):80-88.
[7]ZUKAS J A,WALTERS W P.Explosive effects and applications[M].Heidelberg:Springer,1998:417-423.
[8]KOCH A,ARNOLD N,ESTERMANN M.A simple relation between the detonation velocity of an explosive and its gurneyenergy[J].Propellants Explosives Pyrotechnics,2002,27(6):365-368.
[9]WILLIAM J F.A lagrangian approach to modeling the acceleration of metal by explosives[C]//Southeastern Conference on Theoretical and Applied Mechanics,1994.
[10]AKBARIK M S A A,FARHADI S P.Experimental investigation of explosive welding of cp-titanium/AISI 304stainless steel[J].Materials&Design,2009,30(3):459-468.
[11]HOSEINI-ATHAR M M,TOLAMINEJAD B.Interface morphology and mechanical properties of Al-Cu-Al laminated composites abricated by explosive welding and subsequent rolling process[J].Metals&Materials International,2016,22(4):670-680.
[12]LI X,MA H,SHEN Z.Research on explosive welding of aluminum alloy to steel with dovetail grooves[J].Materials&Design,2015,87:815-824.
[13]ATHAR M M H,TOLAMINEJAD B.Weldability window and the effect of interface morphology on the properties of Al/Cu/Al laminated composites fabricated by explosive welding[J].Materials&Design,2015,86:516-525.
[14]BLAZYNSKI T Z.Explosive Welding,Forming and Compaction[M].New York:Elsevier,1983:225-226.
[15]XIA H B,WANG S G,BEN H F.Microstructure and mechanical properties of Ti/Al explosive cladding[J].Materials&Design,2014,56(4):1014-1019.
[16]BINA M H,DEHGHANI F,SALIMI M.Effect of heat treatment on bonding interface in explosive welded copper/stainless steel[J].Materials&Design,2013,45:504-509.
[17]ACCARER M,GüLEN?B,FINDIK F.Investigation of explosive welding parameters and their effects on microhardness and shear strength[J].Materials&Design,2003,24(8):659-664.
[18]HOKAMOTO K,FUJITA M,IZUMA T.New explosive welding technique to weld aluminum alloy and stainless steel plates using a stainless steel intermediate plate[J].Metallurgical&Materials Transactions A,1993(24A:10):2289-2297.