铸造铝合金的强韧化研究进展
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摘要
综述了铸造铝合金的强韧化研究进展,重点归纳了铸造铝合金多元合金化、晶粒细化和组织纯净化方面的最新研究成果,并对相关的强韧化机理进行了评述,指出了其中所存在的不足,展望了高强韧铸造铝合金的发展趋势。
In this paper the strengthening-toughening research progress of cast aluminum alloys was summarized,in which the recent advances in cast aluminum strengthen and toughen methods such as multi-alloying,grain refinement and micro-structure purification were emphatically concluded. The corresponding strengthening-toughening mechanisms of different methods were introduced,and the deficiencies of each mechanism were also pointed out.At last,the development trends of cast aluminum with high strength and toughness were prospected.
In this paper the strengthening-toughening research progress of cast aluminum alloys was summarized,in which the recent advances in cast aluminum strengthen and toughen methods such as multi-alloying,grain refinement and micro-structure purification were emphatically concluded. The corresponding strengthening-toughening mechanisms of different methods were introduced,and the deficiencies of each mechanism were also pointed out.At last,the development trends of cast aluminum with high strength and toughness were prospected.
引文
[1]MILLER W S,ZHUANG L,BOTTEMA J,et al. Recent development in aluminum alloys for the automotive industry[J]. Materials Science and Engineering A,2000,280(1):37-49.
[2]WILLIAM J J,PAUL E K. Towards magnesium alloys for high-volume automotive applications[J]. Scripta Materialia,2016,128:107-112.
[3]郭兆松,刘静,谢剑. Si含量对汽车发动机铸造铝合金性能的影响[J].铸造技术,2017,38(12):2829-2831.
[4]徐国富,彭小燕,段雨露,等.新型Al-Mg-Sc-Zr和Al-Zn-Mg-Sc-Zr合金的研究进展[J].中国有色金属学报,2016,26(8):1577-1587.
[5]TOLGA D,COSTAS S. Recent developments in advanced aircraft aluminium alloys[J]. Materials and Design,2014,56(4):862-871.
[6]李海,史志欣,王芝秀,等. Mn和Cr对Al-Mg-Si-Cu合金组织及性能的影响[J].材料热处理学报,2011,32(10):100-105.
[7]范广新,王明星,刘志勇,等.加钛和加硼方式对铝合金的晶粒细化及其衰退行为的影响[J].中国有色金属学报,2004,14(9):1557-1563.
[8]宋旼,肖代红. Mg和Ag元素对二元Al-Cu合金时效析出的影响.中国科学E辑,2006,36(11):1283-1290.
[9]李国锋,刘美.含微量Zr和Y的Al-Zn-Mg-Cu合金的组织与力学性能[J].稀土,2013,34(1):22-26.
[10]LI H Y,LI D W,ZHU Z X,et al. Grain refinement mechanism of as-cast aluminum by hafnium[J]. Transactions of Nonferrous Metals Society of China,2016,26(12):3059-3069.
[11]BJORGE R,DWYER C,WEYLAND M. Aberration-corrected scanning transmission electron microscopy study ofβ'-like precipitates in an Al-Mg-Ge alloy[J]. Acta Materialia,2012,60(6-7):3239-3246.
[12]范应光,张修海,汤宏群,等. RE对改良铸造铝硅合金力学性能的影响[J].热加工工艺,2012,41(5):49-51.
[13]王晓璐,赵玉涛,焦雷,等. Zr+Er及Zr+Y对Al-Mg-SiCu-Mn-Cr合金组织和拉伸力学性能的影响[J].材料导报,2017,31(9):72-76.
[14]李海丰,张德恩,卢锦德.稀土Pr对Al-Cu铸造铝合金的影响[J].特种铸造及有色合金,2012,32(3):283-285.
[15]GUAN R G,TIE D. A review on grain refinement of aluminum alloys:progresses,challenges and prospects[J]. Acta Metallurgica Sinica,2017,30(5):409-432.
[16]张胜华,张涵,朱云.稀土在Al-Ti-B-RE中间合金中的作用[J].中南大学学报:自然科学版,2005,36(3):386-389.
[17]ZHAO H L,SONG Y,LI M,et al. Grain refining efficiency and microstructure of Al-Ti-C-RE master alloy[J]. Journal of Alloys&Compounds,2010,508(1):206-211.
[18]KNIPLING K E,DUNAND D C,SEIDMAN D N. Criteria for developing castable,creep-resistant aluminum-based alloys—A review[J]. Zeitschrift Für Metallkunde,2006,97(3):246-265.
[19]EASTON M,STJOHN D. Grain refinement of aluminum alloys:Part I. the nucleant and solute paradigms-a review of the literature[J]. Metallurgical&Materials Transactions A,1999,30(6):1613-1623.
[20]KORI S A,AURADI V. Influence of reaction temperature for the manufacturing of Al-3Ti and Al-3B master alloys and their grain refining efficiency on a Al-7Si alloy[J]. Advanced Materials Research,2007,29-30(6):111-115.
[21]MOHANTY P S,GRUZLESKI J E. Grain refinement of aluminium by Ti C[J]. Scripta Metallurgica Et Materialia,1994,31(2):179-184.
[22]姜文辉,韩行霖. Al-Ti-C-B中间合金细化剂的研究[J].特种铸造及有色合金,1997,1:19-22.
[23]MOHANTY P S,GRUZLESKI J E. Grain refinement mechanisms of hypoeutectic Al-Si alloys[J]. Acta Materialia,1996,44(9):3749-3760.
[24]于丽娜,刘相法,王振卿,等. Ti C,Ti B2铝熔体界面过渡区的研究[J].稀有金属材料与工程,2003,32(7):510-513.
[25]石宝东,潘复生,陈先华,等.铝合金熔体净化工艺的研究进展[J].材料导报,2009,23(4):45-48.
[26]李杰华,郝启堂.铝合金熔体旋转喷吹除气净化设备的研制[J].铸造,2007,56(7):731-734.
[27]朱利民,朱祯.过滤技术在汽车铝活塞金属型铸造生产中的应用[J].铸造技术,2008,29(4):559-561.
[28]周鸣,张为玉,倪红军,等.过滤条件对活性涂层陶瓷颗粒过滤铝熔体的影响[J].航空材料学报,2003,23(2):39-44.
[29]段佑锋,胡丽娜,边秀房,等.氮气和熔剂联合净化铝熔体[J].中国有色金属学报,2002,12(1):218-221.
[30]LI J W,MOMONO T,TAYU Y,et al. Application of ultrasonic treating to degassing of metal ingots[J]. Materials Letters,2008,62(25):4152-4154.
[31]XU H,HAN Q,MEEK T T. Effects of ultrasonic vibration on degassing of aluminum alloys[J]. Materials Science and Engineering A,2008,473(1-2):96-104.
[32]许广济,金玉嘉,刘光林,等.影响铝熔体电磁净化效果因素的分析[J].铸造技术,2006,27(6):629.
[33]SHU D,SUN B D,LI K,et al. Continuous separation of nonmetallic inclusions from aluminum melt using alternating magnetic field[J]. Materials Letters,2002,55(5):322-326.
[34]王英杰,姚惟斌,熊艳才,等. ZL205A热壳精密铸造工艺研究[J].材料科学与工艺,1999(7):170-172.
[2]WILLIAM J J,PAUL E K. Towards magnesium alloys for high-volume automotive applications[J]. Scripta Materialia,2016,128:107-112.
[3]郭兆松,刘静,谢剑. Si含量对汽车发动机铸造铝合金性能的影响[J].铸造技术,2017,38(12):2829-2831.
[4]徐国富,彭小燕,段雨露,等.新型Al-Mg-Sc-Zr和Al-Zn-Mg-Sc-Zr合金的研究进展[J].中国有色金属学报,2016,26(8):1577-1587.
[5]TOLGA D,COSTAS S. Recent developments in advanced aircraft aluminium alloys[J]. Materials and Design,2014,56(4):862-871.
[6]李海,史志欣,王芝秀,等. Mn和Cr对Al-Mg-Si-Cu合金组织及性能的影响[J].材料热处理学报,2011,32(10):100-105.
[7]范广新,王明星,刘志勇,等.加钛和加硼方式对铝合金的晶粒细化及其衰退行为的影响[J].中国有色金属学报,2004,14(9):1557-1563.
[8]宋旼,肖代红. Mg和Ag元素对二元Al-Cu合金时效析出的影响.中国科学E辑,2006,36(11):1283-1290.
[9]李国锋,刘美.含微量Zr和Y的Al-Zn-Mg-Cu合金的组织与力学性能[J].稀土,2013,34(1):22-26.
[10]LI H Y,LI D W,ZHU Z X,et al. Grain refinement mechanism of as-cast aluminum by hafnium[J]. Transactions of Nonferrous Metals Society of China,2016,26(12):3059-3069.
[11]BJORGE R,DWYER C,WEYLAND M. Aberration-corrected scanning transmission electron microscopy study ofβ'-like precipitates in an Al-Mg-Ge alloy[J]. Acta Materialia,2012,60(6-7):3239-3246.
[12]范应光,张修海,汤宏群,等. RE对改良铸造铝硅合金力学性能的影响[J].热加工工艺,2012,41(5):49-51.
[13]王晓璐,赵玉涛,焦雷,等. Zr+Er及Zr+Y对Al-Mg-SiCu-Mn-Cr合金组织和拉伸力学性能的影响[J].材料导报,2017,31(9):72-76.
[14]李海丰,张德恩,卢锦德.稀土Pr对Al-Cu铸造铝合金的影响[J].特种铸造及有色合金,2012,32(3):283-285.
[15]GUAN R G,TIE D. A review on grain refinement of aluminum alloys:progresses,challenges and prospects[J]. Acta Metallurgica Sinica,2017,30(5):409-432.
[16]张胜华,张涵,朱云.稀土在Al-Ti-B-RE中间合金中的作用[J].中南大学学报:自然科学版,2005,36(3):386-389.
[17]ZHAO H L,SONG Y,LI M,et al. Grain refining efficiency and microstructure of Al-Ti-C-RE master alloy[J]. Journal of Alloys&Compounds,2010,508(1):206-211.
[18]KNIPLING K E,DUNAND D C,SEIDMAN D N. Criteria for developing castable,creep-resistant aluminum-based alloys—A review[J]. Zeitschrift Für Metallkunde,2006,97(3):246-265.
[19]EASTON M,STJOHN D. Grain refinement of aluminum alloys:Part I. the nucleant and solute paradigms-a review of the literature[J]. Metallurgical&Materials Transactions A,1999,30(6):1613-1623.
[20]KORI S A,AURADI V. Influence of reaction temperature for the manufacturing of Al-3Ti and Al-3B master alloys and their grain refining efficiency on a Al-7Si alloy[J]. Advanced Materials Research,2007,29-30(6):111-115.
[21]MOHANTY P S,GRUZLESKI J E. Grain refinement of aluminium by Ti C[J]. Scripta Metallurgica Et Materialia,1994,31(2):179-184.
[22]姜文辉,韩行霖. Al-Ti-C-B中间合金细化剂的研究[J].特种铸造及有色合金,1997,1:19-22.
[23]MOHANTY P S,GRUZLESKI J E. Grain refinement mechanisms of hypoeutectic Al-Si alloys[J]. Acta Materialia,1996,44(9):3749-3760.
[24]于丽娜,刘相法,王振卿,等. Ti C,Ti B2铝熔体界面过渡区的研究[J].稀有金属材料与工程,2003,32(7):510-513.
[25]石宝东,潘复生,陈先华,等.铝合金熔体净化工艺的研究进展[J].材料导报,2009,23(4):45-48.
[26]李杰华,郝启堂.铝合金熔体旋转喷吹除气净化设备的研制[J].铸造,2007,56(7):731-734.
[27]朱利民,朱祯.过滤技术在汽车铝活塞金属型铸造生产中的应用[J].铸造技术,2008,29(4):559-561.
[28]周鸣,张为玉,倪红军,等.过滤条件对活性涂层陶瓷颗粒过滤铝熔体的影响[J].航空材料学报,2003,23(2):39-44.
[29]段佑锋,胡丽娜,边秀房,等.氮气和熔剂联合净化铝熔体[J].中国有色金属学报,2002,12(1):218-221.
[30]LI J W,MOMONO T,TAYU Y,et al. Application of ultrasonic treating to degassing of metal ingots[J]. Materials Letters,2008,62(25):4152-4154.
[31]XU H,HAN Q,MEEK T T. Effects of ultrasonic vibration on degassing of aluminum alloys[J]. Materials Science and Engineering A,2008,473(1-2):96-104.
[32]许广济,金玉嘉,刘光林,等.影响铝熔体电磁净化效果因素的分析[J].铸造技术,2006,27(6):629.
[33]SHU D,SUN B D,LI K,et al. Continuous separation of nonmetallic inclusions from aluminum melt using alternating magnetic field[J]. Materials Letters,2002,55(5):322-326.
[34]王英杰,姚惟斌,熊艳才,等. ZL205A热壳精密铸造工艺研究[J].材料科学与工艺,1999(7):170-172.